SERVICE MANUAL
MODEL
DVD-900
DVD VIDEO PLAYER
Some illustrations using in this service manual are slightly different from the actual set.
16-11, YUSHIMA 3-CHOME, BUNKYOU-KU, TOKYO 113-0034 JAPAN
Telephone: 03 (3837) 5321
For Europe model
X0156-2 NC 0209
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TABLE OF CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
LASER BEAM SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
IMPORTANT SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
STANDARD NOTES FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CABINET DISASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
BLOCK DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
FIRMWARE RENEWAL MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
LEAD IDENTIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
EXPLODED VIEWS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Manufactured under license from Dolby Laboratories. "Dolby"
and the double-D symbol are trademarks of Dolby Laboratories.
"DTS" and "DTS Digital Out" are trademarks of Digital Theater Systems Inc.
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SPECIFICATIONS
NOTES:
1. All Items are measured without pre-emphasis unless otherwise specified.
2. Power supply : AC220 ~ 240 V 50 Hz
3. Load imp. : 100 K ohm
4. Room ambient : +25 °C
ITEM
CONDITIONS
UNIT
NOMINAL
LIMIT
1. Video Output
75 ohm load
Vpp
1.0
2. Optical Digital Out
dBm
-18
3. Audio (PCM)
3-1. Output Level
1kHz 0dB
Vrms
2.0
3-2. S/N
dB
110
3-3. Freq. Response
DVD
fs=48kHz 20~22kHz
dB
± 2
CD
fs=44.1kHz 20~20 kHz
dB
± 2
3-4. THD+N
1 kHz 0dB
%
0.005
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Drive Mecha Assembly
Laser Beam Radiation
Laser Pickup
Turntable
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
Caution: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against
your skin.
Location: Inside Top of DVD mechanism.
CAUTION - VISIBLE LASER
RADIATION WHEN OPEN AND
INTERLOCK DEFEATED.
AVOID EXPOSURE TO BEAM.
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IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice
Some electrical and mechanical parts have special
safety-related characteristics which are often not evi-
dent from visual inspection, nor can the protection
they give necessarily be obtained by replacing them
with components rated for higher voltage, wattage,
etc. Parts that have special safety characteristics are
identified by a ! on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or other
hazards. The Product’s Safety is under review contin-
uously and new instructions are issued whenever
appropriate. Prior to shipment from the factory, our
products are carefully inspected to confirm with the
recognized product safety and electrical codes of the
countries in which they are to be sold. However, in
order to maintain such compliance, it is equally impor-
tant to implement the following precautions when a set
is being serviced.
Precautions during Servicing
A. Parts identified by the ! symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise block-
ing capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before solder-
ing.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fus-
ible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I.
Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type connectors
which connect the power cord and the primary side
of the transformer. When replacing the transformer,
follow these steps carefully and precisely to pre-
vent shock hazards.
Replacement procedure
1)Remove the old connector by cutting the wires at a
point close to the connector.
Important: Do not re-use a connector. (Discard it.)
2)Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
3)Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
4)Use a crimping tool to crimp the metal sleeve at its
center. Be sure to crimp fully to the complete clo-
sure of the tool.
L. When connecting or disconnecting the internal con-
nectors, first, disconnect the AC plug from the AC
outlet.
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Chassis or Secondary Conductor
d
d'
Primary Circuit Terminals
AC Voltmeter
(High Impedance)
Exposed Accessible Part
B
One side of
Power Cord Plug Prongs
Z
Safety Check after Servicing
Examine the area surrounding the repaired location for
damage or deterioration. Observe that screws, parts,
and wires have been returned to their original posi-
tions. Afterwards, do the following tests and confirm
the specified values to verify compliance with safety
standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between sol-
dered terminals, and between terminals and surround-
ing metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs)
and externally exposed accessible parts (RF termi-
nals, antenna terminals, video and audio input and
output terminals, microphone jacks, earphone jacks,
etc.) is lower than or equal to the specified value in the
table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across the terminals of load
Z. See Fig. 2 and the following table.
AC Line Voltage
Clearance Distance (d) (d’)
230 V
≥ 3mm(d)
≥ 6 mm(d’)
Fig. 1
Fig. 2
Table 2: Leakage current ratings for selected areas
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
AC Line Voltage
Load Z
Leakage Current (i)
One side of power cord plug
prongs (B) to:
230 V
2kΩ RES.
Connected in
parallel
i≤0.7mA AC Peak
i≤2mA DC
RF or
Antenna terminals
50kΩ RES.
Connected in
parallel
i≤0.7mA AC Peak
i≤2mA DC
A/V Input, Output
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STANDARD NOTES FOR SERVICING
Circuit Board Indications
a. The output pin of the 3 pin Regulator ICs is indi-
cated as shown.
b. For other ICs, pin 1 and every fifth pin are indicated
as shown.
c. The 1st pin of every male connector is indicated as
shown.
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an angle.
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:.
(1) Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
(2) Remove the flat pack-IC with tweezers while apply-
ing the hot air.
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(1) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Caution:
1. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage to
the chip parts may occur. Put masking tape around
the flat pack-IC to protect other parts from damage.
(Fig. S-1-2)
2. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when removing
it.
Top View
Out
In
Bottom View
Input
5
10
Pin 1
Pin 1
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
Fig. S-1-1
Hot-air
Flat Pack-IC
Desoldering
Machine
CBA
Flat Pack-IC
Tweezers
Masking
Tape
Fig. S-1-2
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With Soldering Iron:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
(2) Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
With Iron Wire:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
(3) While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA contact
pads as shown in Fig. S-1-5
(4) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(5) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Note:
When using a soldering iron, care must be taken
to ensure that the flat pack-IC is not being held by
glue. When the flat pack-IC is removed from the
CBA, handle it gently because it may be damaged
if force is applied.
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
Fine Tip
Soldering Iron
Sharp
Pin
Fig. S-1-4
To Solid
Mounting Point
Soldering Iron
Iron Wire
or
Hot Air Blower
Fig. S-1-5
Fine Tip
Soldering Iron
CBA
Flat Pack-IC
Tweezers
Fig. S-1-6
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2. Installation
(1) Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement flat pack-IC more
easily.
(2) The “I” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
presolder the four corners of the flat pack-IC. (See
Fig. S-1-8.)
(3) Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
Instructions for Handling
Semi-conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by electro-
static charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1MΩ) that is prop-
erly grounded to remove any static electricity that may
be charged on the body.
2. Ground for Workbench
(4) Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body ground-
ing band, be careful to avoid contacting semi-con-
ductors with your clothing.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
Presolder
CBA
Flat Pack-IC
Fig. S-1-8
CBA
< Incorrect >
CBA
Grounding Band
Conductive Sheet or
Copper Plate
1MΩ
1MΩ
< Correct >
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CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
2. Disassembly Method
(1): Identification (location) No. of parts in the figures
(2): Name of the part
(3): Figure Number for reference
(4): Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P=Spring, L=Locking Tab, S=Screw,
CN=Connector
*=Unhook, Unlock, Release, Unplug, or Desolder
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
(5): Refer to “Reference Notes.”
Reference Notes
CAUTION 1: Locking Tabs (L-1), (L-2) and (L-3) are
fragile. Be careful not to break them.
1-1. Connect the wall plug to an AC outlet and press
the OPEN/CLOSE button to open the tray.
1-2. Remove the Tray Panel by releasing two Locking
Tabs (L-1).
1-3. Press the OPEN/CLOSE button again to close
the tray.
1-4. Press the POWER button to turn the power off.
1-5. Unplug an AC cord.
1-6. Release two Locking Tabs (L-2). Then, release
five Locking Tabs (L-3) (to do this, first release
two Locking Tabs (A) at the side, and then three
Locking Tabs (B) at the bottom.)
CAUTION 2: Electrostatic breakdown of the laser
diode in the optical system block may occur as a
potential difference caused by electrostatic charge
accumulated on cloth, human body etc, during
unpacking or repair work.
To avoid damage of pickup follow next procedures.
2-1. Slide out the pickup unit as shown in Fig. D5.
2-2. Short the three short lands of FPC cable with sol-
der before removing the FFC cable (CN101) from
it. If you disconnect the FFC cable (CN101), the
laser diode of pickup will be destroyed. (Fig. D5)
2-3. Disconnect Connector (CN401). Remove three
Screws (S-3) and lift the DVD Mecha. (Fig. D4)
CAUTION 3: When reassembling, confirm the FFC
cable (CN101) is connected completely. Then remove
the solder from the three short lands of FPC cable.
(Fig. D5)
ID/
LOC.
No.
PART
REMOVAL
Fig.
No.
REMOVE/*UNHOOK/
UNLOCK/RELEASE/
UNPLUG/DESOLDER
Note
[1] Top Cover
D1
5(S-1)
-
[2] Front
Assembly
D2
*2(L-1), Tray Panel,
*2(L-2), *CN2002,
*5(L-3)
1-1
1-2
1-3
1-4
1-5
1-6
[3] Function CBA
D3
6(S-2),
Insulation Sheet
-
[4] DVD Mecha
D4,
D5
3(S-3), *CN101,
*CN401
2
2-1
2-2
2-3
3
[5] Switch CBA
D6
(S-4), *2(L-4), Desol-
der
-
[6] AV CBA
D6
5(S-5), 3(S-6)
-
[7] DVD Main
CBA Unit
D6
3(S-7), *CN1001,
*CN1601
-
[8] Rear Panel
D7
3(S-8)
-
↓
(1)
↓
(2)
↓
(3)
↓
(4)
↓
(5)
[1] Top Cover
[2] Front Assembly
[4] DVD Mecha
[7] DVD Main CBA Unit
[6] AV CBA
[8] Rear Panel
[5] Switch CBA
[3] Function CBA
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- 11 -
(S-1)
(S-1)
[1] Top Cover
(S-1)
Fig. D1
[2] Front Assembly
Tray Panel
(A)
(A)
(L-3)
(L-2)
(L-1)
(L-1)
(B)
CN2002
Fig. D2
(S-2)
(S-2)
[3] Function CBA
Insulation Sheet
Fig. D3
[4] DVD Mecha
(S-3)
(S-3)
CN101
CN401
Fig. D4
View for B
Pickup Unit
C
B
Short the three short
lands by soldering
View for C
Slide
View for A
OR
Short the three short lands by soldering
DVD Mecha
A
Fig. D5
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- 12 -
[6] AV CBA
[7] DVD Main CBA Unit
(S-7)
(S-7)
(S-5)
(S-6)
(S-5)
CN1601
CN1001
(S-6)
(L-4)
[5] Switch
CBA
Desolder
(S-4)
Fig. D6
[8] Rear Panel
(S-8)
Fig. D7
HOW TO MANUAL EJECT
1. Remove the Top Cover.
2. Insert the eject-bar (length = approximately 80
mm, diameter = approximately 3 mm) into the
manual eject hole on the DVD Mecha. Then,
press it until the tray is ejected.
Eject-Bar (Length = approximately 80 mm, Diameter = approximately 3 mm)
Manual
Eject Hole
DVD Mecha
Tray
Top Cover
2
3
1
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- 13 -
FLOW CHART NO.1
FLOW CHART NO.2
The power cannot be turned on.(1)
FLOW CHART NO.3
The fuse blows out.
After servicing, replace the fuse.
The power cannot be turned on.(2)
Is the fuse normal?
Is normal state restored when once unplugged
power cord is plugged again after several seconds?
Is the EV 5V line voltage normal?
Is the voltage of secondary side normal?
Does the change from STANDBY LED indicate
turn-off?
Is the voltage of 3.3V supplied to Q2021?
Is the "H" signal inputted to the base of Q2021,
when the POWER button activated on the DVD?
Is the "H" signal inputted at base of Q2021,
when the POWER button activated on the remote
control unit?
Replace Q2021.
The STANDBY LED indicate is flashing after 0.5 sec.
Are the "P-ON-H" pulse outputted from the
pin(20) of CN1001?
Is the P-CON switch circuit operated normally?
(Q1002, Q1005, Q1006, IC1002, D1036, D1046)
Check the presence that the primary component
is leaking or short then service it if defective.
See FLOW CHART No.3
Check if there is any leak or shor-circuit on the
primary circuit component?
(Q1001, Q1003,T1001, D1001, D1002, D1004,
D1005, D1011, C1003, C1005)
Check each rectifying circuit of secondary circuit.
Check the EV 3.3V line.
Check the POWER button line.
Check the line between the remote control
receiver and Pin(26) of CN1001.
Replace the DVD Main CBA Unit.
Check each component, and replace.
Check the presence that the rectifying diode or
circuit is shorted in each rectifying circuit of
secondary side then service it if defective.
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes (below, confirmed operating at LED turn-off of 0.5 sec. interval.)
Yes
TROUBLESHOOTING
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- 14 -
FLOW CHART NO.4
When the output voltage fluctuates.
Yes
No
No
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
FLOW CHART NO.5
When buzz sound can be heard in the vicinity of the power circuit.
FLOW CHART NO.6
The fluorescent display tube does not light.
Is the voltage of 5V supplied to Pins(6, 24)
of IC2001?
Is the voltage of -24V supplied to Pin(15) of
IC2001?
Is there 500kHz oscillation to Pin(26) of IC2001?
Check the signal lines of FP-DIN, FP-DOUT,
FP-CLK, FP-STB of IC2001 and CN1001?
Are the filament voltage applied between (1, 2)
and (34, 35) of the fluorescent display tube?
Also negative voltage applied between these pins
and GND?
Replace the fluorescent display tube.
Check the EV 5V line.
Check the -FL (-24V) line.
Check R2001, IC2001 and their periphery.
Check or replace IC2001 and DVD Main CBA unit.
Check or replace the power circuit, D1016, D1017
and R1042, and their periphery.
FLOW CHART NO.7
The key operation is not functioning.
Are the contact point and the installation state of the
key switches(SW2204-2210, 2901-2907) normal?
Is the control voltage normally supplied to
Pins(3, 4, 7, 8, 9, 10, 11, 12, 13, 14) of IC2001?
Check the key switches (SW2204-2210,
2901-2907), and their periphery circuit.
Check if there is any short-circuit on the rectifying diode and the circuit in each rectifying circuit of the secondary side.
(D1003, D1008, D1009, D1013, D1016, D1030, IC1002, Q1002, Q1004, Q1007, Q1011, Q1014)
Does the photo coupler circuit on the secondary
side operate normally?
Does the photo coupler circuit on the primary side
operate normally?
Check the circuit and replace the parts.
(IC1001, IC1006, D1048, D1015)
Check the circuit and replace the parts.
(IC1001, D1020, D1024)
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- 15 -
FLOW CHART NO.8
No operation is possible from the remote control unit.
Operation is possible from the DVD, but no
operation is possible from the remote control unit.
Is no operation possible if replacing the remote
control unit?
Replace the infrared remote control receiver.
Original remote control unit is poor.
Check the line between the infrared remote control
receiver and Pin(26) of CN1001.
Replace DVD Main CBA unit.
Is the "L" pulse sent out from Pin(1) terminal of the
receiver when the infrared remote control is activated?
Is the "L" pulse signal supplied to Pin(26) of
CN1001 from Pin(1) of receiver? (Be operated by
SEARCH(-), SEARCH(+), PLAY, STILL/PAUSE,
STOP, POWER and OPEN/CLOSE button.)
Yes
Yes
Yes
Is 5V voltage supplied to Pin(3) terminal of infrared
remote control receiver?
Yes
Yes
No
FLOW CHART NO.9
PON 12V is not outputted.
Is PON12V voltage supplied to the collector of Q1002?
Does the P-ON switch circuit operate normally?
(Q1005, Q1006, D1036, etc.)
Replace Q1002.
Check D1009, C1012 and the periphery circuit.
Check each component, and replace.
Yes
Yes
No
No
No
Check EV 5V line.
No
No
FLOW CHART NO.10
PON 5V is not outputted. (PON 12V is outputted normally.)
Is 5V voltage supplied to the collector of Q1004?
Is the "H" pulse inputted into the base of Q1004?
Replace Q1004.
Check D1030, D1048, C1035, C1048 and the
periphery circuit.
Check D1046 and the periphery circuit.
Yes
Yes
No
FLOW CHART NO.11
-FL is not outputted.
Is -24V voltage supplied to the anode of D1003?
Check D1003 and periphery circuit.
Check if there is any leak or short-circuit on the
loaded circuit.
Yes
No
FLOW CHART NO.12
PON 3.3V is not outputted.
Is 3.3V voltage supplied to the emitter of Q1011?
Does the P-CON switch circuit operate normally?
(Q1005, Q1006, etc.)
Replace Q1011.
Check D1008, D1015, C1007, C1038 and the
periphery circuit.
Check each component, and replace.
Yes
Yes
No
No
No
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- 16 -
FLOW CHART NO.13
PON 1.8V is not outputted.
FLOW CHART NO.14
The disc tray cannot be opened and closed.
(It can be done using the remote control unit.)
FLOW CHART NO.15
The disc tray cannot be opened and closed.
FLOW CHART NO.16
[No Disc] is indicated. (When the focus error occur.)
Replace the DVD Main CBA Unit.
Is 2.5V voltage supplied at pin(1) of IC1002?
Is 0V voltage supplied to Pin(9) of IC2001 when
the OPEN/CLOSE button is activated on the DVD?
See FLOW CHART NO. 15.
Is the "H" pulse inputted into pin(4) of IC1002?
Replace IC1002.
Replace the DVD Main CBA Unit.
No improvement can be found.
No improvement can be found.
Replace the DVD Mecha.
Check D1013, C1014 and the periphery circuit.
Check PWRCON line.
Check the SW2208 and OPEN/CLOSE button.
The malfunction of the original DVD Main CBA Unit.
The malfunction of the original DVD Main CBA Unit.
Yes
Yes
No
Yes
No
No
No
Yes
Replace the DVD Mecha.
No
Yes
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- 17 -
FLOW CHART NO.17
[No Disc] is indicated. (When the focus servo is not functioning.)
FLOW CHART NO.18
[No Disc] is indicated. (When the laser beam does not light up.)
FLOW CHART NO.19
Both functions of picture and sound do not operate normally.
Replace the DVD Main CBA Unit.
Replace the DVD Mecha.
No
Yes
Replace the DVD Main CBA Unit.
Replace the DVD Mecha.
No
Yes
Replace the DVD Main CBA Unit.
Replace the DVD Mecha.
No
Yes
No improvement can be found.
The malfunction of the original DVD Main CBA Unit.
No improvement can be found.
The malfunction of the original DVD Main CBA Unit.
No improvement can be found.
The malfunction of the original DVD Main CBA Unit.
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- 18 -
FLOW CHART NO.20
Picture does not appear normally.
Set the disc on the disc tray and playback.
Are the video signals outputted to each pin of
CN1601 on the the AV CBA?
Replace the DVD Main CBA Unit or DVD Mecha .
Check the line between each pins of CN1601 and
each pins of IC1402 on the AV CBA .
Is 5V voltage supplied to the Pins(1, 3, 5, 34) of
IC1402?
Check or replace IC1402?
Check the periphery of the VIDEO OUT terminal
(JK1402, JK1404) from Pins(18, 21, 24, 30) of IC1402.
Check the periphery of JK1401 from
Pin(27) of IC1402.
Check the periphery of JK1401 from
Pin(33) of IC1402.
CN1601 10PIN → IC1402 4PIN CVBS
CN1601 8PIN → IC1402 6PIN S-Y
CN1601 12PIN → IC1402 2PIN S-C
CN1601 6PIN → IC1402 14PIN B
CN1601 4PIN → IC1402 16PIN R
CN1601 2PIN → IC1402 12PIN G
Are the video signals shown above inputted into
each pin of IC1402?
Are the video signals outputted to each pin
of IC1402?
Are the video signals outputted to the specific
output terminal?
Are the composite video signals and component
video signals outputted to the VIDEO OUT
terminal (JK1402, JK1404)?
Are the luminance signals outputted to the
S-OUT terminal (JK1401)?
Are the chroma signals outputted to the
S-OUT terminal (JK1401)?
Yes
Yes
Yes
Yes
No
No
No
No
No
No
CN1601 10PIN CVBS
CN1601 8PIN S-Y
CN1601 12PIN S-C
CN1601 6PIN B
CN1601 4PIN R
CN1601 2PIN G
IC1402 4PIN CVBS
IC1402 6PIN S-Y
IC1402 2PIN S-C
IC1402 14PIN B
IC1402 16PIN R
IC1402 12PIN G
IC1402 30PIN CVBS
IC1402 27PIN S-Y
IC1402 33PIN S-C
IC1402 21PIN B
IC1402 18PIN R
IC1402 12PIN G
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- 19 -
FLOW CHART NO.21
Audio is not outputted.
Set the disc on the disc tray and playback.
Are the analog audio signals outputted to each pin
of CN1601 on the AV CBA?
Is the "H" level mute signals outputted to CN1601
on the AV CBA ?
CN1601 16PIN AUDIO-L
CN1601 18PIN AUDIO-R
CN1601 19PIN A-MUTE
CN1601 17PIN A-R-MUTE
CN1601 15PIN A-L-MUTE
IC1201 1PIN AUDIO-L
IC1201 7PIN AUDIO-R
IC1201 2PIN AUDIO-L
IC1201 6PIN AUDIO-R
Replace the DVD Main CBA Unit or DVD Mecha.
Replace the DVD Main CBA Unit.
Check or replace IC1201.
Check the periphery of Pins(1,7) of IC1201
and JK1201.
Check each line between each pin of CN1601
and each pin of IC1201 on the AV CBA.
CN1601 16PIN → IC1201 2PIN AUDIO-L
CN1601 18PIN → IC1201 6PIN AUDIO-R
Are the analog audio signals inputted to each pin
of IC1201.
Are the analog audio signals inputted to each pin
of IC1201?
Are the audio signals outputted to the specific
output terminal?
Are the audio signals outputted to the L/R OUT
terminal (JK1201)?
Yes
Yes
Yes
Yes
No
No
No
No
No
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- 20 -
59
60
49
82
IC301
(FRONT END PROCESSOR)
IC601
(DVD HOST PROCESSOR)
OSCI
OSCO
23
24
(16.9344MHz)
X301
CLOCK
X601
27MHz
120
READY
48
HANG
/FERS
TREV
TFWD
TIN
TOUT
READY
/FERS
TIN
TOUT
10
SEN
46
MUTE
47
PS
64
FROM/TO
DVD SIGNAL
PROCESS
BLOCK
DIAGRAM
FROM/TO
RF SIGNAL
PROCESS
/SERVO
BLOCK
DIAGRAM
CPUDT0
NINT1
NINT2
WAIT
/RE
/WEL
CS1
RESET
NINT1
NINT2
WAIT
/RE
/WEL
CS1
RESET
CPUDT7
13
16
26
33
35
40
~
84
91
~
~
~
~
CPUADR0
CPUADR17
~
DVD MAIN CBA UNIT
FG CBA
RELAY
CBA
TREV
TIN
TOUT
TFWD
MUTE
PS
CD/DVD
CFE
CAS
STANDBY
ADDRESS BUS
DATA BUS
CD/DVD
CFE
CAS
STANDBY
71
62
63
70
SCK
72
STDIO
SEN
SCK
STDIO
FG
SENSOR
CN401
14
80
2
4
IC102 (OP AMP)
IC606
(INVERTER)
200
RESET
124
201
187
188
208
186
FG-IN
10
41
42
52
51
50
20
21
SDA
SDA
SCL
79
SCL
KEY OUT
KEY IN
+3.3V
IRQ2
FG-IN
SDA
SCL
53
22
BUSCLR
BUSCLR
TFWD
TREV
76
77
1
2
3
6
11
RESET
IC605
5
4
Q701
+3.3V
127
44
45
12
193
ASPECT
ASPECT
TO VIDEO
BLOCK DIAGRAM
CN501
CN1001
JP1003
+3.3V
Q2021
JP1004
2
28
27
1
12
7
8
9
10
11
REMOTE
SENSOR
RM2001
1G
7G
~
23
17
~
a/KEY-1
b/KEY-2
c/KEY-3
d/KEY-4
e/KEY-5
K1
K2
FP-STB
FP-DIN
FP-DOUT
FP-CLK
GRID
FIP
SEGMENT
CN2201
CN2002
FL2001
IC2001
AV CBA
FUNCTION CBA
SWITCH CBA
(FRONT PANEL CONTROL)
13
14
16
3
4
f/KEY-6
g/KEY-7
h/KEY-8
i
KEY
MATRIX
K2
1
1
KEY-2
2
2
STANDBY-LED 3
3
POWER
STANDBY
SW2115
D2021
FP-STB
21
21
FP-DIN
22
22
FP-DOUT
23
23
FP-CLK
24
24
REMOTE
26
26
PWRCON
20
20
KEY-1
10
10
KEY-2
11
11
KEY-3
9
9
KEY-4
7
7
KEY-5
1
1
KEY-6
2
2
KEY-7
4
4
KEY-8
6
6
K1
5
5
K2
8
8
3
VFD-STB
1
VFD-DIN
2
VFD-DOUT
125
REMOTE
PWECON
204
207
VFD-CLK
OPEN/CLOSE
SW2208
OC-KEY
12
12
105
OC-KEY
OC-KEY
25
25
CN501
CN1001
BLOCK DIAGRAMS
System Control Block Diagram
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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- 21 -
TOUT
TIN
TREV
TFWD
PS
A
6
B
9
C
10
D
7
F
4
E
5
DVD-LD
12
CD-LD
20
PD-MONI
11
GND(DVD-PD) 14
GND(LD)
13
GND(CD-PD) 19
FS(+)
17
FS(-)
16
TS(+)
15
TS(-)
18
CN101
CN101
CN101
LM(+) 1
LM(-) 2
SP(-) 6
SP(+) 7
SL(+) 9
SL(-) 8
CN401
IC401
IC103
(SERVO DRIVE)
(SW)
IC101 (RF SIGNAL PROCESS)
IC201 (SERVO DSP)
FS
TS
PICK-UP UNIT
DETECTOR
CD/DVD
21
57
58
59
62
63
60
INPUT
MATRIX
TRACKING
BALANCE
FOCUS
BALANCE
TRACKING
ERROR DET
VEL
ADJ
FOCUS
ERROR DET
SERIAL
I/F
LPC
AMP
MUTE
MUTE
Q101
13
14
12
2
3
1
4
12
6
11
14
13
10
9
18
17
15
16
AMP
Q102
AMP
FOCUS
MOTOR DRIVE
TRACKING
MOTOR DRIVE
LOADING
MOTOR DRIVE
SPINDLE
MOTOR DRIVE
POWER
SAVE
OVER VOLTAGE
PROTECTOR
SLIDE
MOTOR DRIVE
LOADING
MOTOR
SPINDLE
MOTOR
SLIDE
MOTOR
M
5
21
2
1
23
26
25
27
22
24
4
67
115
114
118
117
DVD MAIN CBA UNIT
FROM/TO
SYSTEM CONTROL
BLOCK DIAGRAM
FROM/TO DVD
SIGNAL PROCESS
BLOCK DIAGRAM
SCK
CD/DVD
TESTSG
ARF
NARF
STDIO
SEN
11
STANDBY
TRAY-IN 3
GND 5
TRAY-OUT 4
TRAY
-IN
TRAY-OUT
DAC1
DAC0
TRSDRV
119
DATA(VIDEO/AUDIO) SIGNAL
FOCUS SERVO SIGNAL
TRACKING SERVO SIGNAL
SLIDE SERVO SIGNAL
DISK SERVO SIGNAL
AD0
FBAL
TBAL
OFTR
BDO
AD1
AD2
120
AD3
+
-
+
-
+3.3V
V-REF
Q401
68
SPDRV
RELAY CBA
M
M
SW CBA
4
1
3
47
HOLD
VGA
BDO DET
OFTR DET
MIRROR DET
EQ
31
30
40
39
18
6
22
7
20
46
41
66
65
51
52
6
CFE
CAS
7
1
5
3
IC102
(OP AMP)
10
8
TRCRS
90
RF Signal Process/Servo Block Diagram
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
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- 22 -
IC201 (DVD SIGNAL PROCESS)
PARA0
PARA0-PARA7
PARA1
PARA2
PARA3
PARA4
PARA5
PARA6
PARA7
FROM/TO RF SIGNAL
PROCESS/SERVO
BLOCK DIAGRAM
111
110
ARF
NARF
TESTSG
DATA
SLICER
PLL
VCO
CPU
INTERFACE
VIDEO/AUDIO
INTERFACE
DVD
DEMODULATOR
MEMORY
MANAGER
172
168
166
164
160
158
151
149
82
TO VIDEO
BLOCK DIAGRAM
BCA
DATA(VIDEO/AUDIO) SIGNAL
DVD MAIN CBA UNIT
FROM/TO
SYSTEM
CONTROL
BLOCK
DIAGRAM
CPUDT0
NINT1
ADDRESS BUS
DATA BUS
NINT2
NINT1
NINT2
WAIT
/RE
/WEL
CS1
RESET
WAIT
/RE
/WEL
CS1
RESET
CPUDT7
30
22
17
9
~
44
37
~
~
~
CPUADR0
CPUADR17
~
2
5
6
36
35
34
47
OSCI1
X201
(16.9344MHz)
OSCO1
79
80
DVD Signal Process Block Diagram
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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JK1401
S-VIDEO
OUT
COMPOSITE
VIDEO OUT
CN701
CN1601
8
8
VIDEO-Y
12
12
VIDEO-C
3
4
2
1
AV CBA
DATA(VIDEO) SIGNAL
VIDEO SIGNAL
DATA(AUDIO) SIGNAL
IC601 (DVD HOST PROCESSOR)
IC1402 (VIDEO DRIVER)
IC604
IC602
(8Mbit FLASH MEMORY)
PARA0
PARA7
A0
A18
DATA0
AD0
AD13
DATA15
DQ0
DQ15
CE
OE
WE
CS3
OE
DQM0
AD0
AD13
~
DQ0
DQ15
~
~
~
~
ADDR1
ADDR20
~
~
~
DATA0-DATA15
ADDR1-ADDR20
PARA0-PARA7
79 80 78
51
52
55
56
57
6
27
33
32
76
77
17 18
39 16
8
1
~
25
16
~
6
13
~
29
45
~
DQ0
DQ15
DQML
DQMU
WE
~
15
(64Mbit SDRAM)
20
26
~
2
13
~
29
35
~
42
53
~
173
182
~
161
170
~
141
158
~
11
26
28
128
132
117
DATA(VIDEO/AUDIO) SIGNAL
RAS
CAS
LDQM
UDQM
WE
RAS
CAS
58
63
~
66
73
~
74
19
CS
CS
INTERNAL
PERIPHERALS
PORTS
PROGRAMMABLE
CPU INTERFACE
CENTRAL
COMMAND
PORT
FRONT-END
& LINK
INTERFACE
ST20 ARBITER &
MEMORY CONTROLLER
SDRAM ARBITER
SHARED SDRAM INTERFACE
I/F
VIDEO
DECODER
AUDIO
DECODER
CACHE
SUBSYSTEM
CPU
VIDEO
FILTERING
OSD, SP
DECODER
& MIXING
4dB
AMP
2dB
AMP
LPF
DRIVER
Y
C
CD FIFO
SDRAM
BLOCK
MOVE
DENC
SPDIF
PCM-LRCLK
PCM-SCLK
PCM-DATA0
PCM-BCK
FROM DVD
SIGNAL PROCESS
BLOCK DIAGRAM
TO AUDIO
BLOCK
DIAGRAM
DVD MAIN CBA UNIT
ADAC-MD
ADAC-MC
ADAC-ML
191
190
189
192
TO AUDIO
BLOCK DIAGRAM
A-MUTE
ADAC-MD
ADAC-MC
ADAC-ML
A-MUTE
48
2
33
97
102
~
84
93
~
4dB
AMP
2dB
AMP
LPF
DRIVER
JK1402
30
4dB
AMP
2dB
AMP
LPF
DRIVER
4
21
4dB
AMP
2dB
AMP
LPF
DRIVER
18
4dB
AMP
2dB
AMP
LPF
DRIVER
16
14
10
10
VIDEO-CVBS
6
6
VIDEO-B
4
4
VIDEO-R
25
34
27
CN701
CN1601
WF2
WF3
WF1
VIDEO-
CVBS OUT
VIDEO-B
OUT
VIDEO-R
OUT
VIDEO-G
OUT
JK1404
19
7
15
11
2
2
VIDEO-G
24
4dB
AMP
2dB
AMP
LPF
DRIVER
12
5
5
ASPECT
CN701
CN1601
ASPECT
Q1521
Q1522
8
ASPECT
FROM
SYSTEM CONTROL
BLOCK DIAGRAM
26
+3.3V
Video Block Diagram
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
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IC801 (AUDIO DAC)
7
8
12
11
DIGITAL
AUDIO OUT
JK1201
AMP
Q1351
IC1201
Q1203
Q1201
Q1202
VREF
+3.3V
(AMP)
CN701
CN1601
CN701
CN1601
16
16
AUDIO-L
18
18
AUDIO-R
15
15
A-L-MUTE
17
17
A-R-MUTE
19
19
A-MUTE
AUDIO-L
OUT
1
2
3
13
14
15
16
FROM
VIDEO
BLOCK
DIAGRAM
SERIAL
PORT
SERIAL
CONTROL
4X/8X
OVERSAMPLING
DIGITAL FILTER
/FUNCTION
CONTROLLER
ENPHANCED
MULTI-LEVEL
DELTA-SIGMA
MODULATOR
DAC
LPF+AMP L-CH
R-CH
LPF+AMP
DAC
ZERO DETECT
SYSTEM CLOCK
1
2
6
7
5
AUDIO-R
OUT
PCM-BCK
SPDIF
PCM-DATA0
PCM-LRCLK
ADAC-MD
ADAC-MC
ADAC-ML
PCM-SCLK
AV CBA
DVD MAIN CBA UNIT
AUDIO SIGNAL
DATA(AUDIO) SIGNAL
21
21
SPDIF
A-MUTE
+3.3V
Q1204
WF6
3
WF4
WF5
FIBER OPTIC
TRANS MODULE
IC1204
JK1404
1
3
AUDIO-L
OUT
AUDIO-R
OUT
Audio Block Diagram
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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CAUTION !
Switching power supply circuit is used in this unit.
If Main Fuse (F1001) is blown, check to see that all components in the
power supply circuit are not defective before you connect the AC plug to
the AC power supply. Otherwise it may cause some components in the
power supply cir cuit to fail.
AC1001
AC CORD
F1001
1A 250V
LINE
FILTER
L1001
D1001, D1002
D1004, D1005
Q1003
Q1008
Q1001
2
4
7
3
4
IC1001
ERROR
VOLTAGE DET
T1001
11
12
13
15
14
16
17
18
-FL
EV+3.3V
F1
F2
P-ON+5V
P-ON+3.3V
P-ON+12V
EV+5V
IC1006
(SHUNT REGULATOR)
SWITCHING
D1008
D1030
RECTIFIER
D1003
RECTIFIER
D1009
RECTIFIER
D1013
D1016
RECTIFIER
SWITCHING
CONTROL
SWITCHING
CONTROL
REG
1
2
6
BRIDGE
RECTIFIER
HOT
AV CBA
+1.8V
REG.
1
2
3
4
5
6
14
15
16
17
18
19
20
P-ON+1.8V
P-ON+1.8V
EV+2.5V
EV+2.5V
P-ON+5V
P-ON+5V
EV+9V
EV+9V
EV+3.3V
P-ON+3.3V
PWRCON
P-ON+3.3V
P-ON+3.3V
5V
REG.
Q1014
Q1006
Q1002
CN1001
Q1011
Q1005
Q1004
IC1002
IC1003
Q1007
REG
(SHUNT REGULATOR)
HOT CIRCUIT. BE CAREFUL.
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE T2.0A L 250V FUSE.
NOTE :
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
SCHOTTKY
BARRIER
SCHOTTKY
BARRIER
Power Supply Block Diagram
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
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(Top View) (Bottom View)
(Bottom View)
Electrolytic Capacitor
+
Transistor or Digital Transistor
NPN Transistor
PNP Transistor
NPN Digital Transistor
PNP Digital
Transistor
(Top View)
(Top View)
E C B
E C B
Digital Transistor
CBA Symbols
Schematic Diagram Symbols
E C B
(Top View)
(Top View)
E C B
E C B
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS
Standard Notes
WARNING
Many electrical and mechanical parts in this chassis
have special characteristics. These characteristics
often pass unnoticed and the protection afforded by
them cannot necessarily be obtained by using replace-
ment components rated for higher voltage, wattage,
etc. Replacement parts that have these special safety
characteristics are identified in this manual and its
supplements; electrical components having such fea-
tures are identified by the mark " ! " in the schematic
diagram and the parts list. Before replacing any of
these components, read the parts list in this manual
carefully. The use of substitute replacement parts that
do not have the same safety characteristics as speci-
fied in the parts list may create shock, fire, or other
hazards.
Capacitor Temperature Markings
Notes:
1. Do not use the part number shown on these draw-
ings for ordering. The correct part number is shown
in the parts list, and may be slightly different or
amended since these drawings were prepared.
2. All resistance values are indicated in ohms
(K=103, M=106).
3. Resistor wattages are 1/4W or 1/6W unless other-
wise specified.
4. All capacitance values are indicated in µF
(P=10-6 µF).
5. All voltages are DC voltages unless otherwise
specified.
6. Electrical parts such as capacitors, connectors,
diodes, IC’s, transistors, resistors, switches, and
fuses are identified by four digits. The first two dig-
its are not shown for each component. In each
block of the diagram, there is a note such as shown
below to indicate these abbreviated two digits.
Capacitors and transistors are represented by the following symbols.
Mark
Capacity
change rate
Standard
temperature
Temperature
range
(B)
±10%
20°C
-25~+85°C
(F)
+30 - 80%
20°C
-25~+85°C
(SR)
±15%
20°C
-25~+85°C
(Z)
+30 - 80%
20°C
-10~+70°C
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9
2
8
9
4
2
9
8
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9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING
PAGES:
1. CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown, first check to see that all components in the power supply circuit are not defec-
tive before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the
power supply circuit to fail.
3. Note:
(1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts
list, and may be slightly different or amended since the drawings were prepared.
(2) To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.
4. Wire Connectors
(1) Prefix symbol "CN" means "connector" (can disconnect and reconnect).
(2) Prefix symbol "CL" means "wire-solder holes of the PCB" (wire is soldered directly).
5. Voltage indications for PLAY modes on the schematics are as shown below:
6. How to read converged lines
7. Test Point Information
2
3
1
5.0
PLAY mode
5.0
Unit: Volts
Indicates that the voltage
is not consistent here.
1-D3
Distinction Area
Line Number
(1 to 3 digits)
Examples:
1. "1-D3" means that line number "1" goes to area "D3".
2. "1-B1" means that line number "1" goes to area "B1".
3
2
1
A
B
C
D
1-B1
1-D3
AREA D3
AREA B1
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.
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9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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DVD Main 1/4 Schematic Diagram
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
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- 29 -
DVD Main 2/4 Schematic Diagram
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
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DVD Main 3/4 Schematic Diagram
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
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- 31 -
CAUTION !
Switching power supply circuit is used in this unit.
If Main Fuse (F1001) is blown, check to see that all components in the power
supply circuit are not defective before you connect the AC plug to the AC power
supply. Otherwise it may cause some components in the power supply circuit to
fail.
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
NOTE :
THE VOLTAGE FOR PARTS IN HOT CIRCUIT IS MEASURED USING
HOT GND AS A COMMON TERMINAL.
DVD Main 4/4 Schematic Diagram
AV 1/3 Schematic Diagram
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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AV 2/3 Schematic Diagram
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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AV 3/3 Schematic Diagram
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
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- 34 -
NOTE:
Input
CD: 1kHz PLAY
(WF4~WF6)
DVD: POWER ON (STOP) MODE
(WF1~WF3)
WF6
SPDIF
Pin 21 of CN1601
1V
0.2usec
WF1
Pin 8 of CN1601
WF3
Pin 12 of CN1601
WF4
AUDIO-L
Pin 16 of CN1601
1V
0.5msec
WF5
AUDIO-R
Pin 18 of CN1601
1V
0.5msec
WF2
Pin 10 of CN1601
VIDEO-Y
0.2V
20usec
VIDEO-CVBS 0.5V
20usec
VIDEO-C
0.2V
20usec
WAVEFORMS
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
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- 35 -
DVD MAIN CBA UNIT
PICK UP UNIT
FG CBA
DVD MECHA
CN101
CN401
FG
SENSOR
1 LM(+)
2 LM(-)
3 TRAY-IN
4 TRAY-OUT
5 GND
6 SP(-)
7 SP(+)
8 SL(-)
9 SL(+)
10 FG-IN
11 P-ON+3.3V(D)
1 GND
2 VREF
3 P-ON+5V
4 F
5 E
6 A
7 D
8 NU
9 B
10 C
11 PD-MONI
12 DVD-LD
13 GND(LD)
14 GND(DVD-PD)
15 TS(+)
16 FS(-)
17 FS(+)
18 TS(-)
M
TRAY-IN
TRAY-OUT
AV CBA
P-ON+1.8V
1
1
P-ON+1.8V
2
2
EV+2.5V
4
4
P-ON+5V
5
5
P-ON+5V
6
6
GND
7
7
GND
8
8
GND
9
9
GND
10
10
GND
11
11
GND
12
12
GND
13
13
EV+9V
14
14
EV+9V
15
15
EV+3.3V
16
16
P-ON+3.3V
17
17
P-ON+3.3V
18
18
P-ON+3.3V
19
19
PWRCON
20
20
FP-STB
21
21
FP-DIN
22
22
FP-DOUT
23
23
FP-CLK
24
24
CN501
CN1001
VIDEO-V
1
1
NU
2
2
VIDEO-U
3
3
GND
4
4
VIDEO-Y
5
5
A-L-MUTE
12
12
GND
11
11
GND
6
6
VIDEO-CVBS
7
7
GND
8
8
VIDEO-C
9
9
GND
10
10
CN701
CN1601
W1601
AC CORD
AUDIO
OUT(L)
AUDIO
OUT(R)
VIDEO
OUT
DIGITAL
AUDIO OUT
S-VIDEO
OUT
EV+2.5V
3
3
25
25
26
26
OC-KEY
REMOTE
CN3001
SW CBA
M
M
SPINDLE
MOTOR
SLIDE
MOTOR
RELAY CBA
19
20
21
GND(CD-PD)
CD-LD
CD/DVD
1
2
3
4
5
6
7
8
9
10
11
DETECTOR
FS
TS
SPDIF
18
18
AUDIO-L
13
13
A-R-MUTE
14
14
AUDIO-R
15
15
A-MUTE
16
16
AUDIO+5V
17
17
LOADING
MOTOR
CN302
1 /FERS
2 GND
3 RDY-HIF
4 SCL
5 SDA
6 BUSCLR
(NO CONNECTION)
7 SENSJ
CN201
1 MONI0
2 MONI2
3 JITTER
4 GND
(NO CONNECTION)
W1001
CN2201
CN2002
FUNCTION CBA
OPTICAL
AUDIO OUT
1
1
KEY-5
2
2
KEY-6
3
3
GND
4
4
KEY-7
5
5
K1
6
6
KEY-8
7
7
KEY-4
8
8
K2
9
9
KEY-3
10
10
KEY-1
11
11
KEY-2
12
12
OC-KEY
K2
1
1
KEY-2
2
2
STANDBY-LED
3
3
GND
4
4
JP1004
JP1003
WJ1003
SWITCH CBA
SCART JACK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
WIRING DIAGRAM
w w w
.
x i a o y u 1 6 3 .
c o m
Q Q
3 7 6 3 1 5 1 5 0
9
9
2
8
9
4
2
9
8
T E L
1 3 9 4 2 2 9 6 5 1 3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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FIRMWARE RENEWAL MODE
1. Turn the power on and remove the disc on the tray.
2. To put the DVD player into version up mode, press
[9], [8], [7], [6], and [SEARCH MODE] buttons on
the remote control unit in that order. The tray will
open automatically.
Fig. a appears on the screen and Fig. b appears on
the VFD.
The DVD player can also enter the version up
mode with the tray open. In this case, Fig. a will be
shown on the screen while the tray is open.
3. Load the disc for version up. (For closing the tray,
only the "OPEN/CLOSE" button is available.)
4. The DVD player enters the F/W version up mode
automatically. Fig. c appears on the screen and
Fig. d appears on the VFD.
The appearance shown in (*2) of Fig. c is
described as follows:
5. After programming is finished, the tray opens auto-
matically. Fig. e appears on the screen and the
checksum in (*3) of Fig. e appears on the VFD.
(Fig. f)
At this time, no buttons are available.
6. For tray opening, plug the AC cord into the AC out-
let.
7. Turn the power on by pressing the power button
and the tray will close.
In this case, the player does not accept any inputs
from all buttons.
BE F/W VERSION UP MODE
PLEASE INSERT A DISC
FOR BE F/W VERSION UP.
EXIT: POWER
Fig. a Version Up Mode Screen
Fig. b VFD in Version Up Mode
BE F/W VERSION UP MODE
VERSION:********
Reading...(*2)
Fig. c Programming Mode Screen
Fig. d VFD in Programming Mode (Example)
Appearance
No.
State
Reading...
Sending files into the memory
Erasing...
Erasing previous version data
Programming...
1
2
3
Writing new version data
BE F/W VERSION UP MODE
VERSION: ********
COMPLETED SUM:7abc(*3)
Fig. e Completed Program Mode Screen
Fig. f VFD upon Finishing the Programing Mode (Example)
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8. Disconnect and connect the AC Plug to the AC Outlet again during opening
the Tray.
9. The Tray closes when the POWER Button (*1) is pressed to turn on the
Power of the unit.
(*1: The operation differs depending on models.)
After the above, a series of the Back-End F/W updating procedures completes.
The following indication appears when the buttons on the remote control are
pressed in the following order.
Buttons:
1 � 2 � 3 � 4 � DISPLAY
�������
�� ������
�� ����� �
� � �� ��
�� ����� ����� � ���� � ���
��� �� �� �� � �� �
� ���� �� ��
����� �������
�� �� ������ � ���
���� ��������
���� ��� �������� ����
������������� � ���
���
� ���� ��� �
���� ������� ��� ���� �� � � ��
���� ��� ������ ����
����� ���
���
��
The Version to be confirmed.
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Note:
A: Anode
K: Cathode
E: Emitter
C: Collector
B: Base
R: Reference
1 VCC
2 GND
3 OUT
1 4
8 5
NJM4558D
KIA4558P
BH3544F-E2
28
15
14
PT6315-S
PT6315-S(-TP)
1
34
18
17
MM1567AJ
1
E C B
2SC2236-Y-TPE6,C
KTC3205 (Y)
2SA966 (Y)
E C B
2SC2785 (H)
KTC3199 (GR)
KRA110M
KTA1273 (Y)
KRC110M-AT
BA1L3Z-T
BA1L3Z (P)
2SA1015-Y (TPE2)
KTA1266 (Y)
A
K
C
E
LTV-817B-F
LTV-817C-F
R A K
KIA431-AT
1
4
PQ018EF01SZ
0C-0805T-002
GP1FA512TZV
G D S
FS1KM-18A
1 2 3
LEAD IDENTIFICATIONS
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- 38 -
Note:
A: Anode
K: Cathode
E: Emitter
C: Collector
B: Base
R: Reference
1 VCC
2 GND
3 OUT
1 4
8 5
NJM4558D
KIA4558P
BH3544F-E2
28
15
14
PT6315-S
PT6315-S(-TP)
1
34
18
17
MM1567AJ
1
E C B
2SC2236-Y-TPE6,C
KTC3205 (Y)
2SA966 (Y)
E C B
2SC2785 (H)
KTC3199 (GR)
KRA110M
KTA1273 (Y)
KRC110M-AT
BA1L3Z-T
BA1L3Z (P)
2SA1015-Y (TPE2)
KTA1266 (Y)
A
K
C
E
LTV-817B-F
LTV-817C-F
R A K
KIA431-AT
1
4
PQ018EF01SZ
0C-0805T-002
GP1FA512TZV
G D S
FS1KM-18A
1 2 3
LEAD IDENTIFICATIONS
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EXPLODED VIEWS
Cabinet
W1001
W1601
DVD Main
CBA Unit
AV CBA
2L031
2L031
A2
2L021
2L021
2L021
A15
F1001
A13
A13
1B1
2L031
See Electrical Parts List
for parts with this mark.
Some Ref. Numbers are
not in sequence.
2L011
2L011
2L011
2L011
A16
2L051
2B2
AC1001
2L031
A1X
WJ1003
2L023
2L023
A14
A14
2L052
Function
CBA
2B10
W2201
JK1201
JK1402
JK1401
2B4
JK1404
IC1204
A21
A17
2L071
2L041
2L071
2L071
A31
2B26
Detail of 2B26
2B26
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X10A
X5
X2
X4
S2
S2
S4
Unit
S1
X12
A30
A30
A22
X1
Packing
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PARTS LIST
Note: The symbols in the column "Mark" indicate the following distinations.
A: DVD-900GOE2(E56E1ED)(For Europe gold model)
B: DVD-900BKE2(E56E2ED)(For Europe black model)
Ref. No. Mark Description
Parts No.
(DE)Part No.
QTY.
A1X
A
FRONT ASSEMBLY
0VM203739A
9H2 6000 244
1
A1X
B
FRONT ASSEMBLY
0VM203740A
9H2 6000 245
1
A2
A
TRAY ASSEMBLY
0VM414033
9H2 6000 246
1
A2
B
TRAY ASSEMBLY
0VM413986
9H2 6000 202
1
A13
FOOT
0VM414074
9H2 6000 284
2
A14
INSULATOR ASSEMBLY
0VM413958
9H2 6000 231
2
A15
MAIN CHASSIS
0VM101037
9H2 6000 204
1
A16
A
TOP COVER(GOLD)
0VM305644
9H2 6000 247
1
A16
B
TOP COVER
0VM101038
9H2 6000 205
1
A17
REAR PANEL
0VM203732
9H2 6000 248
1
A21
LABEL, SERIAL NO.
0VM414042
9H2 6000 278
1
A22
A
LABEL, BAR CODE
0VM413938
9H2 6000 249
1
A22
B
LABEL, BAR CODE
0VM413939
9H2 6000 250
1
A30
A
LABEL, CONTROL
0VM413949
---------
2
A30
B
LABEL, CONTROL
0VM413948
---------
2
A31
LABEL, LASER CAUTION
0VM413744
9H2 6000 251
1
1B1
DVD MECHA
N79F1FVM
9H2 6000 207
1
2B2
POWER PCB HOLDER
0VM411657
9H2 6000 232
1
2B10
INSULATION SHEET
0VM414006
9H2 6000 233
1
2B26
TAPE, HIMELON
0VM411436
9H2 6000 277
1
2L011
A
SCREW, C-TIGHT M3X5 BIND HEAD +
GBCC3050
9H2 6000 257
5
2L011
B
SCREW, C-TIGHT M3X5 BIND HEAD +
GBKC3050
9H2 6000 301
5
2L021
SCREW, S-TIGHT M3X10 BIND HEAD+
GBMS3100
9H2 6000 302
3
2L023
SCREW, C-TIGHT M3X6 BIND HEAD
GBMC3060
9H2 6000 303
2
2L031
SCREW, C-TIGHT M3X6 BIND HEAD
GBMC3060
9H2 6000 303
6
2L041
SCREW, B-TIGHT M3X8 BIND HEAD +
GBKB3080
9H2 6000 304
5
2L051
SCREW, S-TIGHT M3X10 BIND HEAD+
GBMS3100
9H2 6000 302
1
2L052
P-TIGHT SCREW 3X8 BIND +
GBMP3080
9H2 6000 240
6
2L071
SCREW, C-TIGHT M3X5 BIND HEAD +
GBKC3050
9H2 6000 301
3
2L100
SCREW, C-TIGHT M3X4 BIND HEAD+
GBMC3040
9H2 6000 258
1
S1
A
GIFT BOX CARTON
0VM305674
9H2 6000 252
1
S1
B
GIFT BOX CARTON
0VM305675
9H2 6000 253
1
S2
STYROFOAM
0VM101074
9H2 6000 222
1
S4
UNIT, BAG
0VM411683
9H2 6000 223
1
X1
REMOTE CONTROL UNIT
NA028UD
9H2 6000 224
1
X2
DRY BATTERY R6P UM3 or
XB0M451GH001
---------
X2
DRY BATTERY R6P/2S or
XB0M451T0001
---------
X2
DRY BATTERY(SUNRISE) R6SSE/2S
XB0M451MS002
---------
X4
ACCESSORY BAG
0VM404632
9H2 6000 285
1
X5
AV CORD LP-970124 or
WPZ0102LG008
9H2 6000 225
X5
AV CORD TSCKA-Y/RW100 or
WPZ0102TM015
9H2 6000 226
X5
AV CORD RCA(M*2)TO RCA(M*2)
WPZ0102LTE01
9H2 6000 243
X10A!
OWNER'S MANUAL
0VMN03208
9H2 6000 254
1
X12
SERVICE CENTER SHEET
0VM413951A
---------
1
X16
ADDENDUM SHEET
0VMN03284
9H2 6000 283
1
ELECTRICAL PARTS LIST
DVD MAIN CBA UNIT
N7TD2FEP
9H2 6000 255
1
AV CBA ASSEMBLY
0VSA12748
9H2 6000 256
1
FUNCTION CBA
0VSA13058
9H2 6000 242
1
1
1
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