ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
DVH-P5000UB/XN/EW5
CRT4140
DVD RDS RECEIVER
DVH-P5000UB/XN/EW5
DVH-P500UB/XN/RE
This service manual should be used together with the following manual(s):
Manufactured under license from Dolby Laboratories.
"Dolby", "Pro Logic", and the double-D symbol are trademarks of Dolby Laboratories.
DTS and DTS Digital Out are registered trademarks
and the DTS logos and Symbol are trademarks of DTS, Inc.
Model No.
Order No.
Mech.Module
Remarks
CX-3212
CRT3896
MS5
DVD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly
For details, refer to "Important Check Points for Good Servicing".
K-ZZY. MAR. 2008 Printed in Japan
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SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
1. Safety Precautions for those who Service this Unit.
Follow the adjustment steps in the service manual when servicing this unit. When check -
ing or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
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WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
W
Maximum Output
ave length:
DVD:660 nm to 670 nm
CD:780 nm to 800 nm
DVD : 1.27 mW(Emitting period :9 sec.)
CD : 6.26 mW(Emitting period : unlimited)
Additional Laser Caution
Transistors Q1103 and Q1104 in PCB drive the laser diodes for DVD and CD
respectively. When Q1103 or Q1104 is shorted between their terminals,
the laser diodes for DVD or CD will radiate beam. If the top cover is removed
with no disc loaded while such short-circuit is continued, the naked eyes may
be exposed to the laser beam.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replaced only with the same or equivalent type recommended by the manufacture.
Discord used batteries according to the manufacture's instructions.
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................6
1.1 SERVICE PRECAUTIONS.........................................................................................................................6
1.2 NOTES ON SOLDERING...........................................................................................................................6
2. SPECIFICATIONS.............................................................................................................................................7
2.1 SPECIFICATIONS......................................................................................................................................7
2.2 DISC/CONTENT FORMAT.........................................................................................................................8
2.3 PANEL FACILITIES ....................................................................................................................................9
2.4 CONNECTION DIAGRAM........................................................................................................................15
3. BASIC ITEMS FOR SERVICE ........................................................................................................................17
3.1 CHECK POINTS AFTER SERVICING .....................................................................................................17
3.2 PCB LOCATIONS.....................................................................................................................................18
3.3 JIGS LIST .................................................................................................................................................19
3.4 CLEANING ...............................................................................................................................................19
4. BLOCK DIAGRAM ..........................................................................................................................................20
5. DIAGNOSIS ....................................................................................................................................................25
5.1 OPERATIONAL FLOWCHART.................................................................................................................25
5.2 INSPECTION METHOD OF PICKUP UNIT .............................................................................................26
5.3 DIAGNOSIS FLOWCHART......................................................................................................................29
5.4 ERROR CODE LIST.................................................................................................................................51
5.5 CONNECTOR FUNCTION DESCRIPTION .............................................................................................53
6. SERVICE MODE.............................................................................................................................................54
6.1 DISPLAY TEST MODE.............................................................................................................................54
6.2 DVD TEST MODE ....................................................................................................................................55
7. DISASSEMBLY...............................................................................................................................................58
8. EACH SETTING AND ADJUSTMENT............................................................................................................63
8.1 DVD ADJUSTMENT.................................................................................................................................63
8.2 TUNER AMP UNIT ADJUSTMENT..........................................................................................................70
8.3 PCL OUTPUT CONFIRMATION ..............................................................................................................72
9. EXPLODED VIEWS AND PARTS LIST ..........................................................................................................74
9.1 PACKING..................................................................................................................................................74
9.2 EXTERIOR(1)...........................................................................................................................................76
9.3 EXTERIOR(2)...........................................................................................................................................78
9.4 DVD MECHANISM MODULE...................................................................................................................80
10. SCHEMATIC DIAGRAM................................................................................................................................82
10.1 TUNER AMP UNIT (SYSCOM) AND PANEL UNIT (GUIDE PAGE) ......................................................82
10.2 TUNER AMP UNIT (POWER SUPPLY) .................................................................................................88
10.3 KEYBOARD UNIT ..................................................................................................................................90
10.4 DVD CORE UNIT (1/2) (GUIDE PAGE) .................................................................................................92
10.5 DVD CORE UNIT (2/2)...........................................................................................................................98
10.6 COMPOUND UNIT(A) AND COMPOUND UNIT(B).............................................................................100
10.7 WAVEFORMS.......................................................................................................................................101
11. PCB CONNECTION DIAGRAM ..................................................................................................................104
11.1 TUNER AMP UNIT ...............................................................................................................................104
11.2 KEYBOARD UNIT.................................................................................................................................108
11.3 PANEL UNIT .........................................................................................................................................109
11.4 DVD CORE UNIT..................................................................................................................................110
11.5 COMPOUND UNIT(A) AND COMPOUND UNIT(B) .............................................................................114
12. ELECTRICAL PARTS LIST.........................................................................................................................115
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1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
1.2 NOTES ON SOLDERING
You should conform to the regulations governing the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.
Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
induction.
- DVD section precaution
1. Before disassembling the unit, be sure to turn off
the power. Unplugging and plugging the connectors
during power-on mode may damage the ICs inside
the unit.
2. To protect the pickup unit from electrostatic discharge
during servicing, take an appropriate treatment
(shorting-solder) by referring to "the DISASSEMBLY" .
3. After replacing the pickup unit, be sure to skew
adjustment.
4. During disassembly, be sure to turn the power off since
an internal IC might be destroyed when a connector
is plugged or unplugged.
area and a heat sink becomes hot areas. Be careful not to burn yourself.
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
General
Power source .........................14.4 V DC (10.8 V to 15.1 V
allowable)
Grounding system................. Negative type
Max. current consumption
.............................................. 10.0 A
Dimensions (W × H × D):
DIN
Chassis.................. 178 mm × 50 mm × 165
mm
Nose ....................... 188 mm × 58 mm × 15 mm
D
Chassis.................. 178 mm × 50 mm × 165
mm
Nose ....................... 170 mm × 46 mm × 15 mm
Weight ......................................1 425 g
Audio
Maximum power output ....... 50 W × 4
50 W × 2/4
+ 70 W × 1/2
(for subwoofer)
Continuous power output ... 22 W × 4 (50 Hz to 15 000
Hz, 5% THD, 4
load, both
channels driven)
Load impedance................... 4
to 8
× 4
4
to 8
× 2 + 2
× 1
Preout max output level ..... 2.2 V
Equalizer (3-Band Parametric Equalizer):
Low
Frequency .............40/80/100/160 Hz
Q Factor .................0.35/0.59/0.95/1.15 (+6 dB
when boosted)
Gain ........................ ±12 dB
Mid
Frequency .............200/500/1 k/2 kHz
Q Factor .................0.35/0.59/0.95/1.15 (+6 dB
when boosted)
Gain ........................ ±12 dB
High
Frequency ..............3.15 k/8 k/10 k/12.5 kHz
Q Factor ..................0.35/0.59/0.95/1.15 (+6 dB
when boosted)
Gain ........................ ±12 dB
HPF:
Frequency ......................50/63/80/100/125 Hz
Slope ............................... –12 dB/oct
Subwoofer (mono):
Frequency ......................50/63/80/100/125 Hz
Slope ................................–18 dB/oct
Gain .................................. +6 dB to –24 dB
Phase ............................. Normal/Reverse
Bass boost:
Gain ................................. +12 dB to 0 dB
DVD Player
System..................................... DVD video, DVD-VR, Video
CD, CD, WMA, MP3, AAC,
DivX system
Region number ..................... 2 (EW5), 5 (RE)
Usable discs ......................... DVD video, Video CD, CD,
CD-R/RW, DVD-R/RW
Signal format:
Sampling frequency.....44.1/48/96 kHz
Number of quantization bits
.......................................16/20/24; linear
Frequency response............. 5 Hz to 44 000 Hz (with DVD,
at sampling frequency 96
kHz)
Signal-to-noise ratio ............ 97 dB (1 kHz) (IEC-A net-
work)
(CD: 96 dB (1 kHz) (IEC-A
network))
Number of channels ............ 2 (stereo)
MP3 decoding format ..........MPEG-1 & 2 Audio Layer 3
WMA decoding format ........ Ver. 7,7.1, 8, 9, 10, 11 (2ch
audio)
(Windows Media Player)
AAC decoding format...........MPEG-4 AAC (iTunes ®
encoded only) (.m4a)
(Ver. 7.2 and earlier)
DivX decoding format........... Home Theater Ver. 3, 4, 5.2
(.avi, .divx)
USB
Specification ........................... USB 2.0 full speed
Supply current ........................ 500 mA
Maximum amount of memory
............................................... 250 GB
File system.............................. FAT16, FAT32
MP3 decoding format ......... MPEG-1 & 2 Audio Layer 3
WMA decoding format ........ Ver. 7,7.1, 8, 9, 10, 11 (2ch
audio)
(Windows Media Player)
AAC decoding format...........MPEG-4 AAC (iTunes ®
encoded only) (.m4a)
(Ver. 7.2 and earlier)
WAV signal format................ Linear PCM & MS ADPCM
(Non-compressed)
FM tuner
Frequency range ..................87.5 MHz to 108.0 MHz
Backup current ........................ 5.0 mA or less
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2.2 DISC/CONTENT FORMAT
Usable sensitivity................... 8 dBf(0.7 μV/75
, mono,
S/N: 30 dB)
Signal-to-noise ratio............. 75 dB (IEC-A network)
MW tuner
Frequency range ................... 531 kHz to 1 602 kHz (9 kHz)
Usable sensitivity.................... 18 μV (S/N: 20 dB)
Signal-to-noise ratio............... 65 dB (IEC-A network)
LW tuner
Frequency range ................... 153 kHz to 281 kHz
Usable sensitivity.................... 30 μV (S/N: 20 dB)
Signal-to-noise ratio............... 65 dB (IEC-A network)
Note
Specifications and the design are subject to mod-
ifications without notice due to improvements.
is a trademark of DVD Format/Logo Licensing Corporation.
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2.3 PANEL FACILITIES
What ’s What
Head unit
1 SOURCE/OFF button
This unit is turned on by selecting a source.
Press to cycle through all the available
sources.
2 MULTI-CONTROL
Move to perform manual seek tuning, fast
forward, reverse and track search controls.
Also used for controlling functions.
Turn to increase or decrease the volume.
3 DISPLAY/SCROLL button
Press to select different displays.
Press and hold to scroll through the text in-
formation.
4 OPEN button
Press to open the front panel.
5 LIST button
Press to display the disc title list, track title
list, folder list or file list depending on the
source.
•
This button is not effective when tuner is
selected as a source.
6 EQ button
Press to select various equalizer curves.
7 RDM/
/iPod button
Press to turn random function on or off
while using CD or USB.
While using an iPod, press to shuffle all
tracks.
Press and hold to switch the control mode
while using an iPod.
If using the iPod with an interface adapter
(CD-IB100 — ), press to switch the shuffle
function.
8 TA/NEWS button
Press to turn TA function on or off. Press
and hold to turn NEWS function on or off.
9 MUTE button
Press to turn off the sound. To turn on the
sound, press again.
•
This button is not effective when you con-
nected a Pioneer multi-channel proces-
sor (DEQ-P6600) to this unit.
a BAND/ESC button
Press to select among three FM bands and
MW/LW bands.
Press to return to the ordinary display when
operating the menu.
b COMP button
Press to turn COMP (compression) and
DBE function on or off.
1
3
4
5
6
7
8
9
a
b
2
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Remote control
Button names
DVH mode
DVD and S-DVDmode
1
SOURCE button
Press to cycle through all the available sources.
Press and hold to turn the source off.
2
ATT button
Press to quickly lower the volume level by about 90%.
Press once more to return to the original volume level.
3
VOLUME buttons
Press to increase or decrease the volume.
4
AUDIO button
Press to change the audio language during DVD playback.
SUBTITLE button
Press to change the subtitle language during DVD playback.
ANGLE button
Press to change the viewing angle during DVD playback.
5
AUTO PLAY button
Press to turn the DVD auto-playback function on or off.
6
RETURN button
Press to display the PBC (playback control) menu during PBC playback.
7
BOOKMARK button
Press to operate the preprogrammed
functions for each source.
Press to turn the bookmark
function on or off.
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Button names
DVH mode
DVD and S-DVDmode
8
Remote control operation
mode switch
Switch the operation mode between DVD, S-DVD and DVH modes.
Normally, set to DVH. For details, refer to Using the remote control
operation mode switch on the next page.
9
CM BACK / CM SKIP
buttons
Press to skip progressively backward/forward through the video playing.
10
DIRECT button
Press to select channels directly.
Not used.
11
A.MENU button
Press to select various sound quality controls.
12
FUNCTION
Press to select functions.
13
0 to 10 buttons, CLEAR
button
Press 0 to 9 to input numbers. Buttons
1 to 6 can operate the preset tuning for
the tuner or disc changing for multi-DVD
or multi-CD players.
Press CLEAR to clear the input numbers.
Press to select a menu item
on a video CD featuring PBC
(playback control).
14
BAND button
Press to select among three FM bands
and MW/LW bands and to cancel control
modes of functions.
Press to switch between
media file types.
15
DISPLAY button
Press to turn the information display on or off when the video is displayed.
Depending on the selected source, pressing this button can switch
the display indication on the head unit.
16
PLAY/PAUSE(
)
button
Press to switch sequentially between playback and pause.
REVERSE (
) button
FORWARD(
) button
PREVIOUS(
) button
NEXT(
) button
Press to go to the next track (chapter).
STEP (
/
) buttons
Press to move ahead one frame at a time during DVD/VideoCD playback.
Press and hold for one second to activate slow playback.
If a DVD-VR disc contains a still image, press
while displaying a still image to switch to the next image or video.
STOP(
.k
c
a
b
y
a
lp
p
o
ts
o
t
s
s
e
r
P
Not used.
) button
17
Move the thumb pad
Functions are the same as MULTI-CON-
TROL on the head unit.
Move to operate fast forward, reverse and
track search controls. Also used for con-
trolling functions.
Move to select a menu on
the DVD menu.
Click the thumb pad
Click to display the disc title list, track title
list, folder list or file list depending on the
source.
Click to select a menu on
the DVD menu.
18
MENU button
Press to display the DVD menu during DVD playback.
TOP MENU button
Press to return to the top menu during DVD playback.
Press to perform fast reverse.
Press to perform fast forward.
Press to return to the previous track (chapter).
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Using the remote control operation
mode switch
There are three remote control operation
modes on the remote control. If you want to
operate this unit by remote control, turn the
mode switch to DVH mode. In this case, both
the head unit’s buttons and the remote control
can control this unit.
DVH mode operation
When operating this unit by remote control,
the mode is normally switched to DVH.
•
The thumb pad on the remote control can
perform the same operations as
MULTI-CONTROL on the head unit.
DVD mode operation
If you switch the mode toDVD, the thumb pad
and 0 to 10 operations are changed for the
DVD player.
•
When you want to operate the follow-
ing functions, switch the mode to DVD:
•
When operating the DVD menu by using
the thumb pad.
•
When operating the PBC menu by using 0
to 10.
•
When specifying title or track by using 0 to
10.
•
When operating the DVD setup menu by
using the thumb pad.
S-DVD mode operation
Set to S-DVD mode if the separately sold DVD
player or multi-DVD player is controlled by this
remote control.
S-DVD mode operations are basically the
same as DVD mode operations.
Display indication
1 Main display section
Displays band, frequency, elapsed playback
time and other settings.
•
Tuner
Band and frequency are displayed.
•
RDS
Program service name, PTY information
and other literal information are dis-
played.
•
Bulit-in DVD player, USB, iPod
Elapsed playback time and literal infor-
mation are displayed.
2 LOC indicator
Appears when local seek tuning is on.
3 NEWS indicator
Appears when NEWS (news program inter-
ruption) function is on.
4 TA indicator
Appears when TA (traffic announcement
standby) function is on.
5 TP indicator
Appears when a TP station is tuned in.
o
m
l
k
j i h g f
d
3
5
6
7
9
a b
c
1
e
n
4
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2
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6 AF indicator
Appears when AF (alternative frequencies
search) function is on.
7
(shuffle) indicator
Appears when shuffle function is on while
iPod source is being selected.
8 F-RPT indicator
Appears when folder repeat is on.
When repeat function is on, only RPT is dis-
played.
9 F-RDM indicator
Appears when folder random is on.
When random function is on, only RDM is
displayed.
a
(Dolby Digital) indicator
Appears when Dolby Digital audio is se-
lected. (Activated only when DEQ-P6600 is
connected to this unit.)
b
(Dolby Pro Logic II) indicator
Appears when Dolby Pro Logic II is used.
(Activated only when DEQ-P6600 is con-
nected to this unit.)
c
(dts) indicator
Appears when DTS audio is selected. (Acti-
vated only when DEQ-P6600 is connected to
this unit.)
d
(AAC) indicator
Appears when an AAC file is playing.
e
(WMA) indicator
Appears when a WMA file is playing.
f
(MP3) indicator
Appears when an MP3 file is playing.
g
(Video CD) indicator
Appears when a video CD is playing.
When a CD is playing, only
is displayed.
h
indicator
Appears when a DVD-VR disc is playing.
When a DVD video is playing, only
is dis-
played.
i
(stereo) indicator
Appears when the selected frequency is
being broadcast in stereo.
j
(loudness) indicator
Appears when loudness is on.
k
(subwoofer) indicator
Appears when subwoofer is on.
l
(song) indicator
Appears when the track (song) name is dis-
played on the main display section.
Appears when song search refinement on
the iPod browsing function is in use.
m
(disc) indicator
Appears when the disc (album) name is dis-
played on the main display section.
Appears when album search refinement on
the iPod browsing function is in use.
n
(artist) indicator
Appears when the disc (track) artist name is
displayed on the main display section.
Appears when artist search refinement on
the iPod browsing function is in use.
o
(folder) indicator
Appears when operating list function.
When an upper tier folder or menu exists, c
appears.
When a lower tier folder or menu exists, d
appears.
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Fastening the front panel
If you do not plan to detach the front panel,
the front panel can be fastened with supplied
screws and holders.
Holder(R)
CND1250
Holder(L)
CND2699
1
3
2
4
Screw
BPZ20P060FTB
1. Attach the holders to both sides of the
front panel.
2. Replace the front panel to the unit.
3. Flip the holders into upright
positions.
4. Fix the front panel to the unit using
screws.
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2.4 CONNECTION DIAGRAM
Power cable connection
15 cm
1*
2*
4*
3*
5*
Violet/white
Of the two lead wires connected to the back lamp,
connect the one in which the voltage changes when
the gear shift is in the REVERSE (R) position.
Note:
Depending on the kind of vehicle, the
function of 3* and 5* may be different. In
this case, be sure to connect 2* to 5* and 4*
to 3*.
Connect leads of the same
color to each other.
Cap (1*)
Do not remove cap if
this terminal is not in
use.
Yellow (3*)
Back-up (or
accessory)
Red (5*)
Accessory
(or back-up)
Yellow (2*)
Connect to the constant
12 V supply terminal.
Red (4*)
Connect to terminal controlled
by ignition switch (12 V DC).
Note:
In some vehicles, the ISO connector
may be divided into two. In this case,
be sure to connect to both connectors.
Speaker leads
White:
Front left
White/black: Front left
Gray:
Front right
Gray/black: Front right
Green:
Rear left
or subwoofer
Green/black: Rear left
or subwoofer
Violet:
Rear right
or subwoofer
Violet/black: Rear right
or subwoofer
Blue/white
Connect to system control terminal of the
power amp (max. 300 mA 12 V DC).
Blue/white (7*)
Connect to auto-antenna relay control
terminal (max. 300 mA 12 V DC).
The pin position of the ISO connector will differ
depends on the type of vehicle. Connect 6* and
7* when Pin 5 is an antenna control type. In
another type of vehicle, never connect 6* and 7*.
Yellow/black
If you use an equipment with Mute function, wire
this lead to the Audio Mute lead on that equipment.
If not, keep the Audio Mute lead free of any
connections.
Black (chassis ground)
Connect to a clean, paint-free metal location.
This product
Antenna jack
Fuse (10 A)
Fuse resistor
IP-BUS input
(Blue)
IP-BUS cable
Multi-CD player
(sold separately)
Blue/white (6*)
20 cm
When you connect the separately sold multi-channel
processor (DEQ-P6600) to this unit, do not connect
anything to the speaker leads and system remote
control (blue/white).
15 cm
1.5 m
AUX jack (3.5 ø)
Use a mini plug cable
to connect with
auxiliary device.
USB cable
Connect to separately sold USB device.
Hard-wired remote control adaptor
can beconnected (sold separately).
Note:
Change the initial setting of this unit (refer to the
Operation Manual). The subwoofer output of this
unit is monaural.
When using a subwoofer of 70 W (2 ) , be sure to
connect with Violet and Violet/black leads of this
unit. Do not connect anything with Green and
Green/black leads.
•
•
>
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Connecting to separately sold power amp
Connect with RCA cables
(sold separately)
Perform these connections when
using the optional amplifier.
Power amp (sold
separately)
Power amp (sold
separately)
Power amp (sold
separately)
System remote control
Front speaker
Front speaker
Blue/white
Connect to system control terminal of the
power amp (max. 300 mA 12 V DC).
Subwoofer
Left
Blue/white (7*)
Connect to auto-antenna relay control
terminal (max. 300 mA 12 V DC).
The pin position of the ISO connector will
differ depends on the type of vehicle.
Connect 6* and 7* when Pin 5 is an
antenna control type. In another type of
vehicle, never connect 6* and 7*.
Blue/white (6*)
Subwoofer output
Rear output
Front output
Rear speaker
Rear speaker
When you connect separately sold multi-channel
processor (e.g. DEQ-P6600) to this unit, do not
connect anything to the speaker leads and system
remote control (blue/white).
This product
Note:
When you connect multi-channel processor to
this unit, separately sold power amp must be
connected to multi-channel processor.
Subwoofer
Right
Note:
Change the initial setting of this product (refer
to the Operation Manual).
The subwoofer output of this unit is monaural.
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
To keep the product quality after servicing, please confirm following check points.
d
e
m
rif
n
o
c
e
b
o
t
m
e
tI
s
e
r
u
d
e
c
o
r
P
.
o
N
1
Confirm whether the customer complain has
been solved.
If the customer complain occurs with the
specific media, use it for the operation check.
The customer complain must not be
reappeared.
Display, video, audio and operations must be
normal.
2 DVD
Measure playback error rates at the
innermost and outermost tracks by using the
test mode with the following disc.
DVD test disc (GGV1025)
Deterioration of mecha-drive can be checked.
The error rates must be less than 2.5e-4.
3 DVD
Play back a DVD.
(Menu operation; Title/chapter search)
Display, video, audio and operations must be
normal.
4 CD
Play back a CD.
(Track search)
Display, audio and operations must be
normal.
5 FM/AM tuner
Check FM/AM tuner action.
(Seek, Preset)
Switch band to check both FM and AM.
Display, audio and operations must be
normal.
6
Check whether no disc is inside the product.
The media used for the operating check must
be ejected.
r
e
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a
e
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n
a
r
a
e
p
p
a
sti
n
o
trid
r
o
s
e
h
ct
a
r
c
s
o
N
k
c
e
h
c
e
c
n
a
r
a
e
p
p
A
7
receiving it for service.
For check items concerning image and voice, please refer to the followings:
Check items concerning image
Check items concerning voice
n
oitr
o
tsi
D
e
sio
n
-
k
c
ol
B
e
sio
N
e
sio
n
t
u
c
s
s
o
r
C
e
m
ulo
v
w
o
L
e
sio
n
t
o
D
Distorted image (Image skip)
High volume
Low brig
n
a
h
C
s
s
e
n
t
h
ges in level
Too brig
d
n
u
o
s
f
o
e
s
u
a
P
t
h
Color fading
Partial discoloration
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3.2 PCB LOCATIONS
Tuner Amp Unit
A
Keyboard Unit
B
DVD Core Unit
D
Compound Unit (A)
E
Compound Unit (B)
F
Panel Unit
C
Unit Number : CWN3292(EW5)
Unit Number : CWN3293(RE)
Unit Name
: Tuner Amp Unit
Unit Number : (EW5)
Unit Number : (RE)
Unit Name
: Keyboard Unit
Unit Number : CWN3429
Unit Name
: Panel Unit
Unit Number : YWX5005
Unit Name
: DVD Core Unit
Unit Number : CWX3595
Unit Name
: Compound Unit(A)
Unit Number : CWX3559
Unit Name
: Compound Unit(B)
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3.3 JIGS LIST
3.4 CLEANING
- Grease List
Name
Grease
Grease
Grease
Grease
Locking agents
Jig No.
GEM1024
GEM1043
GEM1045
GEM1050
1401M
Remarks
DVD Mechanism Module and Chassis
DVD Mechanism Module and Chassis
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module (1401M:produced by THREE BOND)
TORX driver(T2)
GGK1095
Skew adjustment
Bond
GEM1033
Skew adjustment
Disc
GGV1025
Skew adjustment, Check points after servicing,
Inspection method of Pickup Unit
Disc
TCD-782
Inspection method of Pickup Unit
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned
Cleaning tools
DVD pickup lenses
Cleaning liquid : GEM1004
Cleaning paper : GED-008
Portions to be cleaned
Cleaning tools
Fans
Cleaning paper : GED-008
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4. BLOCK DIAGRAM
LOUT
USBRST
FLMDO
AMUTE
USB5V
USBDM
USBDP
MSL
USBRST
1
VDD5V
48
MUTE
70
VMUTE
XIN
XOUT
RESET
SYSTEM
CONTROLLER
IC602
BD4835G
CN402
1
2,3
OSD
IC504
PDC150A
CN101
TUNER AMP UNIT
13
X601
15.000MHz
11
2
1
2
IC1161
BA00DD0WHFP
A
12
9
40|38
TUN33
VDD5V
ANTENNA
VIDEO IN
USB
FLASH
WRITER
AUX
100
OSDCLK
99
OSDD
23
OSDCS
77
SYNCJDG
59
OSDMUTE
7
9
14
15
16
VIDEO IN
CN281
(1/2)
CN231
3
2
COMPOSIT
1
WAKEUP
CE2
SL
TUNPCK
CE1
LDET
TUNPDI
TUNPDO
MUTE
SYNCjdg/Rout
30
2
1
2
CVcr
XTALin
32
SYNin
29
CVin
31
HFTin
CS
SIN
SCLK
IC1021
NJM2885DL1-33
TUN33
TUNER3V
3
1
IC601(2/2)
PEG455A
10
Q1106
USBCTL
FLG
AMUTE
USBCTL
BRST
USBRST
FLG
RXMS5
STANDBY
IRQPW
TXMS5
WAKEUP
Q311
Q551
IC101
TC74VHCT08AFTS1
3V→5V
MSVD8
27|24
MSVDD5
BUP
VIDEO5
IC1001
NJM2388F84
1
4
2
21
12
17
4
MS4→SRX
STANBY
16
9
11
6
8
IC401
NJM2794RB2
6
5
BEEP
FLPILM
EJTIN
24
BZ601
Q101
SYS+B
RESET
XRESET
26
COOLCONT
55
VDCONT
ILMPW
VIN
CONTROL
50
21
DSENS
SWVDD
OSDPW
KYDT
71
DPDT
CSENS
XRES
IC102
TC74VHC08FTS1
5V→3V
20
11
19
8
IRQPWR
S→MS4TX
18
3
12
9
1
SYS+B
39
44
DDCONF
ACCPW
SYSPW
VOUT
75
45
46
30
42
40
41
29
Q102
BUP
MSVDD5
Q103
S601
2
Q1101
RT
IN
11
DTC1
4A
3A
1A
4A
2A
3A
3
ON/OFF
Q1105
Q1103
Q1153
7
9
OUT2
4Y
3Y
1Y
4Y
2Y
3Y
OUT
USB33
IC1141
S-1206B33-U3
USB33
3
2
VIN
VOUT
VCC
ACC5V
FU1103
Q1104
Q1102
10
OUT1
VD8V
FU1102
BUP
VDD5V
FU1101
CVout
OUT2
27
4
5
VIDEO IN ISO
IC152
NJM2505AF
Vin
Vout
1
4
USB5V
IC1301
R5523N001B
VOUT
EN
FLG
1
5
VIDEO SELECTOR
IC191
BA7611AF
IN1
VOUT
8
CTLA
2
CTLB
VSEL1
VSEL2
3
68
69
1
MINIJACK VIDEO ISO
IC171
NJM2505AF
Vin
Vout
V+
1
4
IN3
6
IN2
4
FU1151
2
4
5
MSVD8
D
CN1901
D
CN1852
VDD5
VD
VR1101
VID
22
43
RDS_CK
RDS_DATA
RDS_LOCK
RDS_HSLK
34
33
91
TC7
IC503
TC7SU04FU
CN311
1
CN1301
1
2
3
ACC5V
VD8V
Vcc
CTL
Q1151
Q1152
VD5
3 AUXR
AUXGND
4 AUXL
1 AUXV
Q171
3
USBCTL
FLG
82
8
85
USBRST
20
D/D CONVERTER
IC1101
AN8011S
D
C
VDD5V
SYS+B
BUP
Q1051
VDD5V
Q1052
ROT0
ROT1
JOYST
67
89
1
2
S701
USB CONTROL
IC1201
PE5647B
LOUT
CPRST
SDA
SCL
USBXTAL1
USBXTAL2
V33
STBY
BSRQ
BSI
BSO
BSCK
ADENA
DM
DP
DM
DP
DM
DP
FLMDO
RESET
XTAL1
XTAL2
4
5
5
50
16
15
17
33
32
31
55
12
13
4
52
BRXEN
X1202
16.934
MHz
1
2
46
BSRQ
19
27
BRXEN
9
26
BSCK
BSO
BSI
5
3
4
23
21
22
X1201
48.000
MHz
X502:17.734 475 MHz
IPOD CP
IC1402
341S2159
USB33
Q1401
nRESET
VCC
I2C-SDA/
SPI_SOMI
I2C-SCL/
SPI_SIMO
ACC5V
SYS+B
VD8
IN2+
L-MO
USBL
4
VIN
ACC5V
FMRF
ANT adj
RF adj
FM ANT
T51
CF52
RFGND
OSCGND
DGND
AUDIOGND
NC
VCC
VDD_3.3
3.3V
2.5V
IC4
3.3V 2.5V
IC2
2.5V
NC
CE2
ROM_VDD
SL
DI
CK
CE1
LDET
DO
RDS_CK
RDS_DATA
RDS_LOCK
RDS_HSLK
7
6
13
5
10
9
8
11
14
18
19
20
21
1
3
2
12
15
22
16
4
17
IC1
3.3V
AM ANT
FMRF
ATT
LPF
OSC
IC3 EEPROM
5.0V
IC5
5V 3.3V
ATT
MIXER, IF AMP
DET, FM MPX,
RDS DECODER
23
Lch
FM/AM TUNER UNIT
→
→
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21
5
6
7
8
5
6
7
8
C
D
F
A
B
E
BSENS
ASENS
VDD5V
BUP
18
17
10
Front_L
11
Rear_L
5
3
21
23
FL+
FL-
RL+
RL-
IN3_L
5
IN4+_L
IN1_L
3
IN4-_L
4
IN5+_L
2
FLIN
12
RLIN
14
22
4
IC601(1/2)
PEG455A
IC201
PML018A
AMP
IC251
PAL007C
Q711
IPL+
IPL-
ELECTRONIC VOLUME/
SOURCE SELECTOR
OSD
IC504
PDC150A
VIDEO OUT ISO
IC591
NJM2505AF
STBY
MUTE
1
2
IC1161
BA00DD0WHFP
FLPILM
SWVDD
4
VST,VCK,VDT
OPT3
OPT2(OPTOUT)
TUNL
AUXL
Q401
Q402
S/WL
FRONTL
Q282
12
Pre/SW_L
SYSTEM
CONTROLLER
Q741
TELIN
36
25
B.REMOTE
BSENS
ASENS
10
12
11
9
7
4
2
CN751
BUP2
SL
CE1
TUNPDO
TUNPDI
95
63
64
84
66
TUNPCK
65
CE1
TUNPDO
TUNPDI
TUNPCK
BUP
6,20
Q283
SWL
FL
Q731
BGENS
72
B.GEAR SENSE
3
92
32
KEYAD
KEYD
REARL
Q281
CN282
RL
RL-
RL+
FL-
FL+
POWER
CONNECTOR
RCA OUT
GND
BREM
VIDEO OUT
CN331
WIRED
REMOTE
INPUT
CE2
CE2
SL
7
9
14
15
16
RCK
16
RDS_CK
RDS-LOCK
81
RDS_LOCK
RDS-HSLK
80
RDS_DATA
RDS-DATA
79
RDS_HSLK
LDET
73
LDET
CN1081
2
CN281
(2/2)
1
1
6
2
MUTE
B.G.SENS
TELM
7
MSL
Vin
Vout
MUTE
SYNCjdg/Rout
30
2
1
2
CVcr
XTALin
32
SYNin
29
CVin
31
HFTin
CS
SIN
SCLK
FAN REG
ACC
5
1
B.UP
Q284
BUP2
28
27
47
TX
RX
IPPW
5
1
7
CN131
11
IP-BUS DRIVER
IC131
HA12241FP
1
2
8
6
5
8
BUP
Q131
Q572
VR571
Q571
Q311
IPL+
IPL-
IP-BUS
25
RX2
VCC1/2,3/4
49
AMPPW
401
94RB2
5
BUP
Q1082
Q1081
Q253
Q252
BUP
Q251
ASENBO
38
Q1083
BUP
MSVDD5
MSVD8
V33
Q1031
Q1032
Q1061
FAN
MOTOR
BUP
Q701
Q702
CVout
OUT2
27
4
5
1
4
IN2_L
6dB AMP
IC592
TK15405BMI
IN
OUT
2
4
VIDEO5
VDD5V
VIDEO3V
IC1041
S-812C33AMC-C2N
VIN
VOUT 3
2
Q285
BUP
Q286
FU1031
D
A
B
SWDVDD
VIDEO5V
BUP
Q1071
Q1072
ILM+B
CN701
KYDT
DPDT
CSENS
IC311
TC7SET08FUS1
U
OPT-OUT
CN312
3
2
1
KEYAD
KEYD
BUS-
BUS+
DIN1
ROUT
STBY
FLPILM
Vcc
CTL
Vout
VIDEO OUT
TELMUTE
CN1971
CN1972
PANEL UNIT
:DVH-P5000UB/XN/EW5
:DVH-P500UB/XN/RE
C
S1970
8
9
5
1
5
3
2
2
12
13
10
8
9
5
1
10
8
11
9
7
10
14
6
4
2
12
13
4
11
14
6
JOYST
EJSW
ROT1
ROT0
ILM+B
11
Hz
ACC5V
C
OPT3
OPT2(OPTOUT)
3
2
1
4
VD8
L-MOS and Gate
6
USBL
EJECT
MULTI-CONTROL
S2110
IL+B
SWVDD
LCD DRIVER
KEY CONTROLLER
IC2101
PD6569A
8
10
11
KDT1-3,KST1-3
CN2101
5
2
KYDT
DPDT
CSENS
IC2102
GP1UX51RK
REMOTE CONTROL
SENSOR
OPT IN
3
1
57
REM
V3
VCC
49
50
TXD
RXD
KEY MATRIX
46
47
10
1
4
6
ROT1
JOYSH
ROT0
Phase_A
Phase_B
LCD
LCD2101
X0
X1
54
X2101
5.00MHz
55
58
3
BLUE ILLUMI
BLUE
ILLUMI
WHITE
ILLUMI
D2107-
D2114
Q2105
S2101
SRC
S2104
DISP
S2107
RDM
S2102
BAND
S2105
MUTE
S2108
EQ
S2103
COMP
S2106
TA
S2109
LIST
Q2104
59
ROUT3
ROUT2
RED ILLUMI
KEYBOARD UNIT
B
SWVDD
B
A
B
D2116-
D2124
D2106,
D2115
D2105
D1970
RR
+
RR
-
FR
+
FR
-
FL
+
FL
-
RL
+
RL
-
ACC
GND
ANT
BACK
UP
B.UP
CEK1136
10A
>
1K(1/2W)
RL-
RL+
FL-
FL+
GND
BREM
B.G.SENS
TELM
ACC
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
MA0-11
MDQ0-31
DQM0-3
A16-19
AD0-15
VIDEO+AUDIO
IC1501
MN2DS0016AAUB
BCK
LRCK
DATA
MD
1
3
2
13
AUDIO 2C
I
PCM
ML
MC
SCK
SRCK
LRCK
ADOUT3
SDODAC
LTDAC
SCKDAC
DACCK
15
14
16
174
173
175
91
74
90
172
DACCLK
SRCK
ADOUT3
SDODAC
LRCK
LTDAC
SCKDAC
DACCLK
DRV3
95
CONT1
MD
CONT2
84
97
85
LOADIN
93
FD
150
TD
149
LDIN
FG
HOME
TEMP
VIN1RF
VIN3RF
VIN4RF
VIN2RF
VIN5
VIN6
DVDMPD
RFINN
F+H_G+H
CDMPD
E+G_E+F
LPCO2
LPCO1
99
98
145
123
121
120
122
VIN2
142
136
137
A
C
D
B
FE1
FE2
128
116
134
130
135
131
129
RF
Cr
Cb
Y
Comp
152
153
154
161
STANDBY
78
HOSTCMD
80
SLVSTS
79
IRQPWR
89
AMUTE
87
DSCSNS
147
PHOTOSNS
144
(CR)
(CB)
(Y)
(COMPOSIT)
CR
CB
Y
COMPOSIT
DRV2
96
NRES
OSCO
OSCI
X1501
169
170
STANBY
CMDCOMN
STSCOMN
IECOUT
179
A16-19
A0-15
A0-15
AD0-15
AD0-15
XRD
NRES
28
50
NEXOE
101
NRST
77
XCSSR
51
NEXCE
62
NEXWE
XCSSR
26
12
XWR1
11
48
CE
OE
WE
RESET
2
1
VSENS
VOLTAGE DETECT
IC1003
S-80859CNNB-B9K
VD8
OUT
VDD
88
VSENCE
SDRAM
IC1481
EDS1232AATA-75
20
68
CS
CLK
XWE
17
3
NWE
XCAS
18
4
NCAS
XRAS
19
5
NRAS
XCSM
6
NCSM
22
8
BA0
23
10
BA1
BA0
BA1
MCK
234
MCK
232
MCKI
CAS
RAS
WE
190
191
192
189
187
183
184
185
186
TRCST
TRCDATA3
TRCDATA2
TRCDATA1
TRCDATA0
188
TRCCLK
EXTRG0
SDATA
SCLOCK
EXTRG1
92
P0
VIN1
143
VIN3
140
VIN4
141
FLASH 16M
IC1401
CWW1465
LATCH
IC1352
TC74LCX16373FT
IC1351
TC7SZ08FU
IC1403
TC7SZ32FU
XCSFM
26
11
XWR2
CE
WE
IC1402
CWW1466
4
1
2
4
1
2
XCSFM
1LE
25
2LE
VDD5
DVD CORE UNIT
D
CLAMP
94
XCSSR
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
AVCC5
VOUTL
7
BCK
LRCK
DATA
MD
1
3
2
13
AUDIO 2CH ANALOG OUT
IC1801
PCM1753DBQ
LOUT
ML
MC
SCK
15
14
16
RCK
DOUT3
DODAC
RCK
TDAC
CKDAC
ACCLK
20
18
CTL2
SLO2-
3
ACO2+
4
ACO2-
MOTOR DRIVER
IC1201
BD7996EFV
2
ACO1-
1
TOM
TOP
FOM
FOP
ACO1+
21
CTL1
25
SLIN2
26
29
SPIN
10
LDIN
13
FG
DISC DET
IC1301
TC7SZ125FU
VDD5
B-
CN1201
17
SLO2+
16
SLO1-
15
SLO1+
42
V
COILV
39
W
COILW
44
U
COILU
36
HB
HBM
30
HW-
HWM
31
HW+
HWP
32
HV-
HVM
33
HV+
HVP
34
HU-
HUM
35
HU+
HUP
20
18
15
14
17
1
2
3
4
9
10
7
12
11
8
13
16
5
6
Q1104
Q1102
VREF
VCC5
CN1101
LD(CD)
F-
F+
T-
T+
FOM
TH
TEMP
B
FOP
TOM
TOP
LPCO2
25
20
19
1
2
3
4
10
11
8
14
12
9
15
21
17
22
24
5
7
Q1103
Q1101
LD(DVD)
VCC
LPCO1
4
DSCSNS
2
51
ACTIN1
50
ACTIN2
5
1
3
VIN
VOUT ON/OFF
AVCC5 REG.
IC1005
S-L2980A50MC-C7J
VCC5
VD8
4
5
1
VIN
VOUT
CONT
VCC5 REG.
IC1004
NJM2880U1-05
A
C
D
FE1
FE2
78MD
CDMPD
65MD
DVDMPD
RF
F+H/G+H
F+H_G+H
E+G/E+F
E+G_E+F
1
DRV3
SLIN1
DRV2
CONT1
CONT2
MD
FD
TD
CR
IECOUT
CB
Y
COMPOSIT
STANBY
SLVSTS
HSTCMD
STSCOMN
CMDCOMN
IRQPWR
AMUTE
VD8
XRESET
NRES
WAKE UP
B+
COIL_V
COIL_W
COIL_U
A-
ANALOG LOUT
DiscDetect
8cm
8cm
12cm
Photo
PHOTOSNS
CN1901
40
21
3
29
38
36
23
22
25
20
24
2
|
1
34
32
CN1852
1
CN1301
3
2
1
4
5
A+
HALL_BIAS-
HALL_W-
SWITCH
HOME
HALL_W+
HALL_V-
HALL_V+
HALL_U-
HALL_U+
HALL_BIAS+
3
1
VDD5
VCC33
3.3V REG.
IC1007
NJM2885DL1-33
OUT
IN
8
2
VCC12
1.2V REG.
IC1008
R1232D121B
LX
VIN
4
COMPOUND UNIT(A)
E
S1203
S1204
DISC SENS
3
S1202
8cm
S1201
2 12cm
5
S1205
8cm
6
Q1299
CLAMP1
TP1
COMPOUND UNIT(B)
F
S1206
CLAMP
3
VDD
VDD5
14
|
17
VD5
PICKUP UNIT
(SERVICE) (DP8)
CN101
A
CN311
A
M2 Motor(STEPPING)
CXM1364
M3 Motor(SPINDLE)
CXM1362
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A
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E
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D
F
A
B
E
5. DIAGNOSIS
5.1 OPERATIONAL FLOWCHART
VDD1 = 5 V
Pin14
BSENS
Pin17
ASENS
Pin18
DSENS
Pin21
ASENBO <- H
Pin38
BSENS = L
DSENS = L
Starts
communication
with Grille microcomputer.
SWVDD <- L
Pin50
Source keys
operative
Source ON
SYSPW <- H
Pin46
Completes power-on operation.
(After that, proceed to each source operation)
In case of the above signal, the communication
with Grille microcomputer may fail.
If the time interval is not 300 msec, the oscillator
may be defective.
Power ON
CSENS
Pin91
Except 2 V < CSENS < 3 V
2 V < CSENS < 3 V
Last source returns.
DVD loading functions are available.
Keys except for EJECT key are not available.
ASENS = L
300 ms
300 ms
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2
3
4
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2
3
4
C
D
F
A
B
E
5.2 INSPECTION METHOD OF PICKUP UNIT
Disc to be used
CD-DA: TCD-782
DVD-Video: GGV1025
Execution method
START
Is it OK?
Is it OK?
Ckeck parts
other than PICK UP
PICK UP
cleaned?
Perform lens
cleaning
SKEW ADJ.
Is it OK?
LD current check
RF level check
RF level check
Yes
Error rate check
Finished
LD turned on?
Check parts
No
Is it OK?
PICK UP
cleaned?
Perform lens
cleaning
Error rate check
Is it OK?
Replace the PICK UP
Replace the PICK UP
Replace the PICK UP
Replace the PICK UP
Check point:
AS MAX check
Check point:
LD current check
Check point:
Error rate check
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Check point:
AS MAX check
Check point:
Error rate check
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
LD current check
Status: [Foucs closed] of TEST MODE
Mode: DVD
No.
Disc
Check Point
Threshold
Remarks: LD current
1
Status: [Foucs closed] of TEST MODE
Mode: CD
No.
Disc
Check Point
Threshold
Remarks: LD current
2
TCD-782 CDLD1 – VCC5_3
(mV)
10 – 60(mA)
Notes: Please pay attention to the laser diode damage by static electricity.
DVDLD1
VCC5_3
CDLD1
VCC5_3
GGV1025 DVDLD1 – VCC5_3
(mV)
10 – 65 (mA)
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
ASMAX check
ASMAX value shows the value of RF level.
Status: [Foucs closed] of TEST MODE
No.
Disc
Check Point
Threshold
Remarks:
8 digits value of
ASMAX
more than
on display
0000 0600
8 digits value of
ASMAX
more than
on display
0000 0C00
Error rate check
Status: [Tracking Closed] of TEST MODE
No.
Disc
Check Point
Threshold
Remarks:
less than
1.000E-03
less than
1.000E-03
less than
2.500E-03
3
TCD-782 ID: HOME Position
2
GGV1025
ID: 200000
1
GGV1025
ID: 40000
1
GGV1025
Only four last digits are
displayed according to
the product.
2
TCD-782
Only four last digits is
displayed according to
the product.
In this case, the value is displayed for a split second.
When you tried to perform [FOCS CLOSE],
the display will charge automatically in the following order.
[1FFF0000]->[FEMAX]->[FE MIN]->[AS MAX]->
[ENV MAX]->[FE normal]->[Spindle gain]->
[TEMAX]->[TEMIN] ->[20000000]
Watch carefully the value of ASMAX.
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5
6
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D
F
A
B
E
5.3 DIAGNOSIS FLOWCHART
Is the image
in error?
Go to FE related
repair process.
Is FE section
normal?
BACK END section flow
Can the
playback
start?
Is the sound
in error?
Repair the
defective part.
Normal?
NO
YES
NO
YES
YES
YES
YES
YES
YES
Go to FE
section check.
YES
YES
NO
NO
NO
NO
NO
NO
NO
FE section check.
Go to FE
section check.
NO
NO
NO
Replace the unit.
YES
YES
Go to FE
section check.
NO
YES
YES
NO
START
END
NO
NO
NO
NO
Replace the unit.
YES
Normal?
YES
NO
END
NO
YES
YES
YES
YES
YES
Does the
operation
take time?
Is the life of flash
memory OK?
Conduct check item 12.
Standby OK?
Execute check 1.
Is VDD5
(VCC33, VCC12)
power supply
voltage OK?
Execute
check 2.
Reset OK?
Execute check 3.
Is VD8, VCC5
power supply
voltage OK?
Execute check 7.
Is SDRAM
IF OK?
Execute check 6.
Is VSENS
OK?
Execute check 4.
Is 27 MHz
OK?
Execute check 5.
Is AVCC5
voltage OK?
Execute check 8.
Is DACCLK
normal?
Execute check 9.
Is the audio
circuit OK?
Execute check 10.
Is the video
circuit OK?
Execute check 11.
Is AVCC5
voltage OK?
Execute check 8.
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2
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9
2
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8
0
5
1
5
1
3
6
7
3
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 1: Standby OK?
Check the voltage at the “STANBY” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.
Check point
Module No.
Specification value
Unit
STANBY-DGND1
ALL
VCC33 V-
0.6 V or more
V
Fig 1.1: STANBY check point
Side A
1
DGND1
STANBY
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2
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4
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9
8
0
5
1
5
1
3
6
7
3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check 2: Is VDD5 (VCC33, VCC12) power supply voltage OK?
VDD5
VCC33 (= 3.3 V )
VDD5
VCC12 (= 1.2 V )
IC1401 FLASH power supply (Data)
IC1402 FLASH power supply (Program)
IC1481 SDRAM power supply
IC1501 DVD-LSI power supply
IC1501 DVD-LSI power supply
IC1007
3.3 V output regulator
IC1008
DC/DC converter
1.2 V output
F.E. driver control system
NO.
Check point
Module No.
Specification value
Unit
1
2
3
VDD5_3 - DGND1
VCC33_3 - DGND1
VCC12_1 - DGND1
ALL
ALL
ALL
5.0 ± 0.4
3.3 ± 0.15
1.2 ± 0.12
V
V
V
Side A
Fig 2.2: VDD5, VCC33, VCC12 voltage check points
Fig 2.1: Power supply configuration
Check the voltage at the “VDD5_3, VCC33_3 and VCC12_1” test point while the power is on.
Use the “DGND1” test point at the reference.
DGND1
VCC12_1
VCC33
VDD5_3
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0
5
1
5
1
3
6
7
3
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 3: Reset OK?
NO.
Check point
Module No.
Specification value
Unit
1
XRES-DGND1
ALL
VCC33 ×
0.7 or more
V
Side A
Fig 3.1: RESET check point
Check the voltage at the “XRES” test point while the power is on.
Use the “DGND1” test point at the reference.
DGND1
XRES
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1
5
1
3
6
7
3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check 4: Is VSENS OK?
CN1901
HOST I/F
VD8
VSENS
VCC33
VDD5
STANBY
XRES
Fig 4.1: Power supply configuration and VSENS
NO.
Check point
IC1501
DVD-LSI
IC1007
Regulator
VCC12
IC1008
DC/DC converter
IC1003
detection IC
Side A
Fig 4.2: VSENS check point
Module No.
Specification value
Unit
VSENS - DGND1
ALL
VCC33 × 0.7
or more
V
1
Check the voltage at the “VSENS” test point while the power is on.
Use the “DGND1” test point at the reference.
DGND1
VSENS
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0
5
1
5
1
3
6
7
3
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 5: 27 MHz Normal?
Each clock is created inside the IC1501 using the 27 MHz master crystal oscillator (X1501).
OSCO
OSCI
Fig 5.1: Clock configuration
IC1501
DVD-LSI
X1501
27 MHz
crystal
VCC33
VCC12
Turn the power on, and check with DGND being the reference.
In case of NG, check the applicable line, periphery of IC1501,
soldering of the peripheral components and defective components.
NO.
Check point
Module No.
Specification value
Unit
2
IC1501 169pin
ALL
27 MHz
± 50 ppm
ppm
GND
Fig 5.2: Clock specification value
Side A
Fig 5.3: 27 MHz check point
Specification
value
DGND1
IC1501 169pin
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1
5
1
3
6
7
3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check 6: Is SDRAM I/F OK?
In order to secure the MPEG stream data as the buffer,
the capacity of communication I/F SDRAM between the LSI and the memory is 128Mbit.
Be careful as XCSM, XWE, XCAS, XRAS and XSCM of IC1481 are called differently in IC1501,
namely NCSM, NWE, NCAS, NRAS, NCSM.
MA0~11
MDQ0~31
MCK
XWE (NWE)
XCAS (NCAS)
XRAS (NRAS)
XCSM (NCSM)
DQM0
DQM1
DQM2
DQM3
BA0
BA1
Fig 6.1: SDRAM I/F
IC
1481
SDRAM
IC1501
DVD-LSI
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
MA0
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA10
MA11
MDQ0
MDQ1
MDQ2
MDQ3
MDQ4
MDQ5
MDQ6
MDQ7
MDQ8
MDQ9
MDQ10
MDQ11
MDQ12
MDQ13
MDQ14
MDQ15
MDQ16
MDQ17
MDQ18
MDQ19
MDQ20
MDQ21
MDQ22
MDQ23
MDQ24
MDQ25
MDQ26
MDQ27
MDQ28
MDQ29
MDQ30
MDQ31
MCK
XWE
XCAS
XRAS
XCSM
DQM0
DQM1
DQM2
DQM3
BA0
BA1
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
0.17 ohm or lower
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
IC1481
25pin
IC1481
26pin
IC1481
27pin
IC1481
60pin
IC1481
61pin
IC1481
62pin
IC1481
63pin
IC1481
64pin
IC1481
65pin
IC1481
66pin
IC1481
24pin
IC1481
21pin
IC1481
2pin
IC1481
4pin
IC1481
5pin
IC1481
7pin
IC1481
8pin
IC1481
10pin
IC1481
11pin
IC1481
13pin
IC1481
74pin
IC1481
76pin
IC1481
77pin
IC1481
79pin
IC1481
80pin
IC1481
82pin
IC1481
83pin
IC1481
85pin
IC1481
31pin
IC1481
33pin
IC1481
34pin
IC1481
36pin
IC1481
37pin
IC1481
39pin
IC1481
40pin
IC1481
42pin
IC1481
45pin
IC1481
47pin
IC1481
48pin
IC1481
50pin
IC1481
51pin
IC1481
53pin
IC1481
54pin
IC1481
56pin
IC1481
68pin
IC1481
17pin
IC1481
18pin
IC1481
19pin
IC1481
20pin
IC1481
16pin
IC1481
71pin
IC1481
28pin
IC1481
59pin
IC1481
22pin
IC1481
23pin
IC1501
16pin
IC1501
18pin
IC1501
20pin
IC1501
22pin
IC1501
21pin
IC1501
19pin
IC1501
17pin
IC1501
15pin
IC1501
11pin
IC1501
9pin
IC1501
14pin
IC1501
7pin
IC1501
237pin
IC1501
239pin
IC1501
241pin
IC1501
243pin
IC1501
248pin
IC1501
250pin
IC1501
252pin
IC1501
254pin
IC1501
253pin
IC1501
251pin
IC1501
249pin
IC1501
244pin
IC1501
242pin
IC1501
240pin
IC1501
238pin
IC1501
236pin
IC1501
29pin
IC1501
31pin
IC1501
33pin
IC1501
37pin
IC1501
39pin
IC1501
41pin
IC1501
43pin
IC1501
45pin
IC1501
44pin
IC1501
42pin
IC1501
40pin
IC1501
38pin
IC1501
34pin
IC1501
32pin
IC1501
30pin
IC1501
28pin
IC1501
234pin
IC1501
3pin
IC1501
4pin
IC1501
5pin
IC1501
6pin
IC1501
255pin
IC1501
256pin
IC1501
26pin
IC1501
27pin
IC1501
8pin
IC1501
10pin
Check the conductivity at “check point 1” and “check point 2” without power.
In case of NG, check the soldering and defective components throughout the
“output t input” of the applicable section.
NO.
Signal name
Check point 1
Check point 2
Specification value
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2
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4
2
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8
0
5
1
5
1
3
6
7
3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Side B
Check point 1 (IC1481)
Side A
Check point 2 (IC1501)
Fig 6.2: SDRAM I/F check point
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2
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9
4
2
9
8
0
5
1
5
1
3
6
7
3
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 7: Is VD8, VCC5 power supply voltage OK?
VD8_1
VD
VCC5 (= 5.0 V )
Fig 7.1: Power supply configuration
F.E. driver system
DISC detection LED
Power supply
for PU
IC1004
REG IC
for VCC 5 V.
NO.
Check point
Module No.
Specification value
Unit
1
2
3
VD8_1 - PGND3
VD - PGND3
VCC5_1- AGND1
ALL
ALL
ALL
8.0 ± 0.4
8.0 ± 0.4
5.0 ± 0.1
V
V
V
Side A
Fig 7.2: VD8, VCC5 voltage check points
Check the voltage at the “VD8_1, VD and VCC5_1” test point while the power is on.
Use the “PGND3 and AGND1” test point at the reference.
VCC5_1
AGND1
VD
VD8_1
PGND3
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1
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1
3
6
7
3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check 8: Is AVCC5 voltage OK?
VD
AVCC5 (= 5.0 V )
Fig 8.1: Power supply configuration
Playback DVD-REF-A1 TITLE 1 and check the voltage at the stylus.
Check with PGND and GNDAU being the reference.
NO.
Check point
VD - PGND_3
AVCC5 - GNDAU1
IC1801
Audio-DAC
IC1005
REG IC
for AVCC 5 V.
Module No.
Specification value
Unit
1
2
ALL
ALL
8.0 ± 0.4
5.0 ± 0.1
V
V
Side A
Fig 8.2: VD8, AVCC5 voltage check points
PGND3
AVCC5
GNDAU
VD
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Fig 9.1: Clock configuration
Check 9: Is DACCLK normal?
DACCLK for Audio-DAC is created by IC1501 using the 27 MHz master crystal oscillator (X1501).
DACCLK
DVD: DVD-REF-A1 TITLE 1
CD: Playback a normal CDDA.
Common to all DVD-V compatible modules.
Check with DGND being the reference.
In case of NG, check the applicable line, the periphery of IC1501, soldering of the peripheral components and
defective components.
IC1501
DVD-LSI
X1501
27 MHz
crystal
IC1801
Audio-DAC
VCC33
VCC12
GND
Fig 9.2: Clock specification value
Side A
Check point 2 (IC1501 172 pin)
Check point 1 (stylus)
Fig 9.3: 27 MHz, DACCLK check point
Specification
value 1
Specification
value 2
Specification
value 3
NO.
Check point 1 (stylus)
Media
Specification value 1 Specification value 2
Specification value 3
1
2
DACCK
DACCK
DVD
CD
2.0 V~VCC33 V
2.0 V~VCC33 V
DGND~0.8 V
DGND~0.8 V
36.8640 MHz±300 ppm
33.8688 MHz±300 ppm
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2
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2
9
8
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9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check 10: Is the audio circuit OK?
The serial 3 lines digital output + DACCLK, output from DVD-LSI (IC1501), are converted to analog audio
signal at Audio-DAC (IC1801) and are output from the HOST I/F (CN1901).
Simultaneously, the analog MUTE signal is also output from DVD-LSI (IC1501) via the HOST I/F.
The digital audio signal (IECOUT), output from DVD-LSI (IC1501), is output via CN1852.
CN1901
HOST I/F
LRCK
LO
ADOUT3
SRCK
RO
GNDAU
CN1852
IC1801
Audio-DAC
IC1501
DVD-LSI
IEC
Fig 10.1: Audio circuit
Playback DVD-REF-A1 TITLE 2 CHAPTER 1 (48 k/16 bit 1 kHz 0 dB),
and check with DGND being the reference.
In case of NG, check the applicable line, periphery of major components as described in the above drawing,
soldering of the peripheral components and defective components.
NO.
Check point 1 (stylus)
1
2
3
Specification value 1
Specification value 2
Reference waveform
ADOUT3
SRCK
LRCK
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
0.4 V or lower
0.4 V or lower
0.4 V or lower
Waveform 1
Waveform 2
Waveform 3
GND
Fig 10.2: Serial 3 lines specification value
Side A
Specification
value 1
Specification
value 2
Fig 10.3: Serial 3 lines check points
SRCK
LRCK
ADOUT3
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2
8
9
4
2
9
8
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9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
The following checks shall be conducted using the following measurement circuits with GNDAU1 being the reference.
NO.
4
5
Fig 10.4: Analog audio out (LO, RO) specification value.
Side A
Fig 10.5: Analog audio out check point
Specification value is the root-mean-square value (rms).
Check point 1 (stylus)
1 400 ± 150 mV
1 400 ± 150 mV
Specification value (rms)
Reference waveform
Waveform 4
Waveform 4
LO
RO
LO
GNDAU1
RO
47 kohm
47 kohm
LO
RO
GNDAU1
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2
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9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check with DGND being the reference.
Check 2pin cord after connecting it to a jig, etc.
NO.
Check point 1 (stylus)
Specification value 1
Specification value 2
Reference waveform
6 IEC
VCC33 V-0.6 V or higher
0.4 V or lower
Waveform 5
Side A
Fig 10.6: Digital audio signal (IECOUT) check point
IEC
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
IN
IN
OUT
At the time of 6ch digital out, the serial 6 lines output from DVD-LSI (IC1501) is output via CN1581.
Furthermore, at the time of ripping, the serial 3 lines digital output + SUBC, output from DVD-LSI (IC1501),
is output in 4 times speed via CN1851.
CN1851
ADOUT0/SUBC
ADOUT1/BLKCK
ADOUT2/CLDCK
SRCK
LRCK
DATA
MCKENA
RIPP
IC1501
LSI
IC1851 buffer SW,
ripping or 6ch digital out.
IC1852 buffer SW,
ripping or 6ch digital out.
IC1853 buffer SW,
ripping or 6ch digital out.
SBCK
BMUTE
EMPH
IEC/IPFLG
The signal at CN1851 for 6ch digital out/Ripping.
Pin No.
Pin name
23
21
19
17
15
13
11
9
7
5
4
3
2
SRCK
LRCK
AD0/SUBC
AD1/BLK
AD2/CLD
AD3/DATA
IEC/IPFLG
-
SBCK
BMUTE
MCKENA
RIPP
EMPH
Pins 1, 6, 8, 10, 12, 14, 16, 18, 20, 22 and 24 are GNDD.
Fig 10.7: 6ch digital out/Ripping circuit
6ch digital out
Ripping
SRCK
LRCK
ADOUT0
ADOUT1
ADOUT2
ADOUT3
IEC
-
-
BMUTE
Low
High
EMPH
SRCK
LRCK
SUBC
BLKCK
CLDCK
DATA
IPFLG
-
SBCK
-
High
Low
EMPH
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Playback DVD-REF-A1 TITLE22 CHAPTER 1, and check with GNDD being the reference.
In case of NG, check the applicable line, the periphery of the major components in the drawing above,
soldering of the peripheral components and defective components.
Check 24pin FFC after connecting it to a jig, etc.
NO.
Check point 1 (stylus)
7
8
9
10
11
12
13
SRCK
LRCK
ADOUT0
ADOUT1
ADOUT2
IEC
MCKENA
Specification value 2
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
VCC33 V x 0.3 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
VCC33 V x 0.3 V or lower
Rip common CDDA, and check with GNDD being the reference.
In case of NG, check the applicable line, the periphery of the major components in the drawing above,
soldering of the peripheral components and defective components.
Check 24pin FFC after connecting it to a jig, etc.
NO.
Check point 1 (stylus)
14
15
16
17
18
19
20
21
SRCK
LRCK
SUBC
BLKCK
CLDCK
DATA
SBCK
RIPP
Specification value 1
Specification value 2
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
-
Specification
value 1
GND
Specification value 2
Fig 10.8: 6ch digital out/Ripping specification value
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
-
Specification value 1
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Side A
Side B
Fig 10.9: 6ch digital out/Ripping check point
SRCK
LRCK
ADOUT3
ADOUT2
ADOUT1
ADOUT0
RIPP
MCKENA
SBCK
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check 11: Is the video circuit OK?
Composite signal and component signal are output from DVD-LSI (IC1501), and are output from the
HOST I/F (CN1901) via a buffer circuit.
CN1901
HOST I/F
AVCC5
Composite
Component Y
Component Cb
Component Cr
COMPO
Fig 11.1: Video circuit
Playback DVD-REF-A1 TITLE2 CHAPTER5 (WHITE 100%), and monitor COMPO signal with
an oscilloscope with GNDV1 (stylus) being the reference. Set the trigger mode to “TV trigger” and
the trigger line to “150 line”.
Video buffer circuit
NoMount
IC1501
DVD_LSI
Video
DAC
section
NO.
Check point 1 (stylus)
Specification value
Reference waveform
1
COMPO
1 000 mVpp ± 5 %
Waveform 6
In case of NG, check the applicable line, the periphery of the major components in the drawing above, soldering of the
peripheral components and defective components.
PEAK
COMPO signal
Reference
value
Color burst
Pedestal level
BOTTOM
Horizontal sync signal
Fig 11.2: Waveform for the case of composite white 100% output