先锋PIONEER DV-595K-S电路图

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ORDER NO. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 DV-595K-S RRV3442 DVD PLAYER DV-595K-S DV-595K-G THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model Type Power Requirement Region No. The voltage can be converted by the following method. DV-595K-S RLXZT AC110-127 V/220 - 240 V 3 Automatic select DV-595K-S RTXZT AC110-127 V/220 - 240 V 3 Automatic select DV-595K-G RAXZT5 AC110-127 V/220 - 240 V 6 Automatic select DV-595K-S RLXZT3 AC110-127 V/220 - 240 V 3 Automatic select For details, refer to "Important Check Points for Good Servicing" . T-ZZR JUNE 2006 printed in Japan www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 2 1 2 3 4 1 2 3 4 C D F A B E SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to causecancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65 NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts mustbe of identical designation. REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les piècesde remplacement doivent avoir la même désignation. ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. 2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER. 1. SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (waterpipe , conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA. (FOR USA MODEL ONLY) Leakage current tester Reading should not be above 0.5mA Device under test Test all exposed metal surfaces Also test with plug reversed (Using AC adapter plug as required) Earth ground AC Leakage Test www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 3 5 6 7 8 5 6 7 8 C D F A B E [Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. 1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise. 3 Make sure the soldering of repaired locations is properly performed. When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state. Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc. 7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary. 0 Safe environment should be secured during servicing. When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely. 2. Adjustments To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual. 4. Cleaning For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances. 3. Lubricants, Glues, and Replacement parts Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied. 5. Shipping mode and Shipping screws To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 4 1 2 3 4 1 2 3 4 C D F A B E CONTENTS SAFETY INFORMATION..................................................................................................................................... 2 1. SPECIFCATIONS ............................................................................................................................................. 5 2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6 2.1 PACKING SECTION .................................................................................................................................. 6 2.2 EXTERIOR SECTION................................................................................................................................ 8 2.3 06 DVD MECHA SECTION...................................................................................................................... 10 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM.......................................................................................... 12 3.1 BLOCK DIAGRAM ................................................................................................................................... 12 3.2 POWER BLOCK DIAGRAM..................................................................................................................... 13 3.3 OVERALL WIRING CONNECTION DIAGRAM........................................................................................ 14 3.4 DVD MT PCB ASSY (1/6) ........................................................................................................................ 16 3.5 DVD MT PCB ASSY(2/6) ......................................................................................................................... 18 3.6 DVD MT PCB ASSY(3/6) ......................................................................................................................... 20 3.7 DVD MT PCB ASSY(4/6) ......................................................................................................................... 22 3.8 DVD MT PCB ASSY(5/6) ......................................................................................................................... 24 3.9 DVD MT PCB ASSY(6/6) ......................................................................................................................... 26 3.10 OPERATION , OPERATION 2 and OPERATION 3 PCB ASSYS .......................................................... 28 3.11 POWER PCB ASSY............................................................................................................................... 30 3.12 KARAOKE PCB ASSY........................................................................................................................... 32 3.13 WAVE FORMS ....................................................................................................................................... 34 4. PCB CONNECTION DIAGRAM ..................................................................................................................... 37 4.1 LOADING and SW PCB ASSYS.............................................................................................................. 37 4.2 DVD MT PCB ASSY................................................................................................................................. 38 4.3 OPERATION 1, OPERATION 2 and OPERATION 3 PCB ASSYS .......................................................... 42 4.4 POWER PCB ASSY................................................................................................................................. 46 4.5 KARAOKE PCB ASSY............................................................................................................................. 48 5. PCB PARTS LIST ........................................................................................................................................... 50 6. ADJUSTMENT ............................................................................................................................................... 51 6.1 WHEN REPLACING DVD DECK ............................................................................................................. 51 6.2 TEST MODE ............................................................................................................................................ 52 6.3 TEST MODE IN........................................................................................................................................ 53 6.4 DISC REMOVAL METHOD...................................................................................................................... 54 7. GENERAL INFORMATION............................................................................................................................. 55 7.1 DIAGNOSIS ............................................................................................................................................. 55 7.1.1 DISPLAY SPECIFICATION OF THE TEST MODE............................................................................ 55 7.1.2 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ............................................................ 56 7.1.3 SPECIFICATION OF MODEL INFORMATION DISPLAY .................................................................. 57 7.1.4 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ............................................................. 58 7.1.5 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .................. 59 7.1.6 TROUBLE SHOOTING...................................................................................................................... 60 7.2 DISASSEMBLY ........................................................................................................................................ 63 7.3 DVD DECK SECTION.............................................................................................................................. 64 7.4 IC INFORMATION.................................................................................................................................... 68 7.5 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ..................................................................... 80 8. PANEL FACILITIES ........................................................................................................................................ 82 8.1 FRONT PANEL SECTION ....................................................................................................................... 82 8.2 REMOTE CONTROL ............................................................................................................................... 83 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 5 5 6 7 8 5 6 7 8 C D F A B E 1. SPECIFCATIONS Specifications General System . . . . . . . . . . . . . . . . . . . . . DVD player Power requirements Power consumption . . . . . . . . . . . . . . . . . 7 W Power consumption (standby) . . . . . . 0.8 W Weight . . . . . . . . . . . . . . . . . . . . . . 1.7kg Dimensions: Operating temperature . . . . . . . +5°C to +35°C Operating humidity . . . . . . . . . . . . . 5% to 85% (no condensation) Component video output Y (luminance) - Output level . . . 1 Vp-p (75 Ω ) PB (color) - Output level PR (color) - Output level . . . . . 0.7 Vp-p (75 Ω) Jack Digital audio characteristics Frequency response . . . . . . . . 4 Hz to 44 kHz (DVD fs: 96 kHz) S/N ratio . . . . . . . . . . . . . . . . . . . . . . . . 115 dB Dynamic range . . . . . . . . . . . . . . . . . . . . 88 dB Total harmonic distortion . . . . . . . . . . 0.0065 % Wow and flutter . . . . . . Limit of measurement (±0.001% W. PEAK) or lower Digital output Coaxial digital output . . . . . . . . . . . . . RCA jack Accessories Audio/video cable . . . . . . . . . . . . . . . . . . . . . . 1 Remote control . . . . . . . . . . . . . . . . . . . . . . . . 1 AA/R6P dry cell batteries . . . . . . . . . . . . . . . . . 2 Operating Instructions The specifications and design of this product are subject to change without notice, due to improvement. Published by Pioneer Corporation. Copyright © 2006 Pioneer Corporation. All rights reserved . . . . 0.7 Vp-p (75Ω ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA S-video output Y (luminance) - Output level . . . . . .1 Vp-p (75 Ω) C (color) - Output level . . . . . . 286 mVp-p (75 Ω) Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-video Video output Output level. . . . . . . . . . . . . . . . . . .1 Vp-p (75 Ω) Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA Audio output (1 stereo pair) Output level . . . . . . . . . . . . During audio output 200 mVrms (1 kHz, –20 dB) Number of channels . . . . . . . . . . . . . . . . . . . . 2 Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA . . . . . . . . AC 110 –127/ 220– 240 V, 50/60 Hz 420 (W) mm x 49.5 (H) mm x 221 (D) mm (DV-595K-S) Optical digital output . . . . . . . Optical digital jack Power cable Taiwan model . . . . . . . . . . . . . . . . . . . . . . . . . 2 Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Front panel button names sticker (Singapore/Taiwan models only) . . . . . . . . . . 1 Remote control overlay (Singapore/Taiwan models only) . . . . . . . . . . 1 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 6 1 2 3 4 1 2 3 4 C D F A B E 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING SECTION Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) NOTES: PACKAGE GIFT SHEET POLYBAG,INSTRUCTION (RED CAUTION) PACKAGE BATTERY,MANGAN PACKAGE PACKAGE POLY BAG INSTA5 TRANSMITTER CORD,RCA PIN PACKAGE,PAD 15 14 17 3 4 14 13 For RAXZT5 type For RLXZT,RLXZT3, RTXZT types 2 1 1 5 2 14 16 14 12 6 8 7 9 11 7- 9 "Operating Instructions" Front INSTRUCTION BOOK (C) INSTRUCTION BOOK (T) GUARANTEE CARD INSTRUCTION BOOK (E) 17 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 7 5 6 7 8 5 6 7 8 C D F A B E PACKING SECTION parts List (2) CONTRAST TABLE DV-595K-S/RLXZT, /RLXZT3, DV-595K-S/RTXZT and DV-595K-G/RAXZT5 are constructed the same except for the following : Mark No. Description Part No. > 1 Cord Set AC See Contrast table (2) 2 Cord, RCA Pin 06CPBA2006 3 Remote Control 07650LE010 4 Battery Cover VNK4998 NSP 5 Battery,Mangan (AR, R6P) • • • • NSP 6 Guarantee Card See Contrast table (2) 7 Instruction Book See Contrast table (2) 8 Instruction Book See Contrast table (2) 9 Instruction Book See Contrast table (2) 10 • • • • 11 Package.Pad 792WHA0604 12 Polyethylene Bag,Instruction See Contrast table (2) 13 Gift Sheet 791WHA0100 14 Package 792WHAA190 15 Gift Box See Contrast table (2) 16 Poly, Bag 791WHAA040 17 Carton Label See Contrast table (2) Mark No. Description Part No. Mark No. Symbol and Description DV-595K-S/ RLXZT DV-595K-S/ RLXZT3 DV-595K-S/ RTXZT DV-595K-G/ RAXZT5 > 1 Cord Set AC 1206158802 1206158802 1206158802 12061K8801 NSP 6 Guarantee Card Not used Not used J2I81292A J2I90802A 7 Instruction Book (English) J2I81701B J2I81701B Not used Not used 8 Instruction Book (Chinese) J2I81710B J2I81710B Not used J2I90801A 9 Instruction Book (Thai) Not used Not used J2I81201A Not used 12 Polyethylene Bag,Instruction JB5UD200 JB5UD200 JB5UD100 JB5UD200 15 Gift Box 793WCDD133 793WCDD133 793WCDD133 793WCDD256 17 Carton Label Not used 723000D370 723000D376 Not used www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 8 1 2 3 4 1 2 3 4 C D F A B E 2.2 EXTERIOR SECTION PCB240 (POWER PCB ASS'Y) A A C C B B 31 33 32 18 18 E 28 E 28 CONTACT SIDE NON-CONTACT SIDE A B C G F 20 20 20 20 20 1 19 21 21 13 13 6 8 19 4 5 14 19 19 2 27 3 19 19 19 22 22 22 22 26 22 22 22 11 13 13 16 10 19 18 18 18 18 23 24 25 21 (OPERATION 3 PCB ASS'Y) PCB280 (OPERATION 2 PCB ASS'Y) PCB270 (OPERATION 1 PCB ASS'Y) PCB130 (DVD PCB ASS'Y) 101 101A 101E 101M 101G 101I 101D 101N 101J 101B 101K 101L 101F 101H PCBDF0 12 12 16 101O 30 29 Refer to "2.3 06 DVD MECHA SECTION". " FRONT PANEL SECTION". 29 30 (KARAOKE PCB ASS'Y) 18 15 H 9 17 7 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 9 5 6 7 8 5 6 7 8 C D F A B E EXTERIOR SECTION parts List (2) CONTRAST TABLE DV-595K-S/RLXZT, /RLXZT3, DV-595K-S/RTXZT and DV-595K-G/RAXZT5 are constructed the same except for the following : Mark No. Description Part No. 1 DVD MT PCB Assy A2I817A130 2 OPERATION PCB Assy See Contrast table (2) 3 OPERATION 2 PCB Assy A2I802A280 > 4 POWER PCB Assy A2I817A240 5 DVD MECHA ASSY A2I802A650 NSP 6 Angle, PCB 761WSA0272 NSP 7 Holder PCB 761WPA0437 NSP 8 Plate, Bottom 702WSA0251 9 KARAOKE PCB Assy See Contrast table (2) NSP 10 Sheet, Caution See Contrast table (2) 11 Plate, Cover power 755WPAA031 12 Holder,FFC 761WPA0396 13 Cushion, Leg VEB1349 14 Cabinet,Top See Contrast table (2) 15 Rotary, Knob See Contrast table (2) 16 Cushion (15x20x16) 8965TS101B NSP 17 Sheet, Fuse 7240001122 18 Screw,Tap Tite(S)-Bind Wash. 816423063U 19 Screw,Tap Tite(S) (3x5.5) 8107D3055U 20 Screw,Tap Tite(B) (3x6.0) 8109K3060U 21 Screw,Tap Tite(B)Pan (3x6) 810913060U 22 Screw,Tap Tite(P) (2.6x8) 811022680U NSP 23 Sheet, Jack 1 722631A078 NSP 24 Sheet, Jack 2 See Contrast table (2) NSP 25 Sheet, Jack 3 See Contrast table (2) NSP 26 Double,Face-Tape 7290000156 27 OPERATION 3 PCB Assy A2I802ADF0 28 Cord Connector (CD502) 06CU2E3301 29 Spring Earth 743WKAA015 30 Screw Tap Tite(P) 811012680U 31 Cord Connector (CD601) 122H0B1003 32 Cord Connector (CD604) 122H051706 33 Cord Connector (CD602) 122H091303 101 Front Cabi Assy See Contrast table (2) NSP 101A Cabinet,Front 701WPJD356 NSP 101B Plate, Display 711WPA0253 101C • • • • 101D Flap, DVD See Contrast table (2) NSP 101E Badge,Brand 7236310014 NSP 101F Button,Frame 1 735WPA0874 NSP 101G Button,Frame 4 735WPA0879 NSP 101H Button,Frame 2 735WPB0328 NSP 101I Button,Frame 5 735WPB0329 NSP 101J Button,Frame 3 735WPB0330 NSP 101K Button, Cap 737WPB0005 NSP 101L Button, Cap 2 737WPB0006 NSP 101MButton, Cap 1737WPJ0002 101N Spring,Flap-DVD 743WKA0052 Mark No. Description Part No. Mark No. Symbol and Description DV-595K-S/ RLXZT DV-595K-S/ RLXZT3 DV-595K-S/ RTXZT DV-595K-G/ RAXZT5 2 OPERATION PCB Assy A2I817A270 A2I817A270 AI818A270 A2I819A270 9 KARAOKE PCB Assy A2I817ADV0 A2I817ADV0 A2I817ADV0 A2I819ADV0 NSP 10 Sheet, Caution 726000A140 726000A140 726000A140 726000A143 14 Cabinet,Top 702WSB0114 702WSB0114 702WSB0114 702WSB0116 15 Rotary, Knob 731WPB0001 731WPB0001 731WPB0001 731WPBA001 NSP 24 Sheet, Jack 2 722631A079 722631A079 722631A117 722631A113 NSP 25 Sheet, Jack 3 722631A080 722631A080 722631A116 722631A140 101 Front Cabi Assy 7A701A671A 7A701A671A 7A701A671A 7A701A789A 101D Flap, DVD 712WPJC265 712WPJC265 712WPJC265 712WPJC281 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 10 1 2 3 4 1 2 3 4 C D F A B E 2.3 06 DVD MECHA SECTION Applying positions AA, AB and AC for the grease are displayed for this section. Check if the correct grease is applied for each position. NOTE: CLASS MARK GREASE G-555G AA G-313Y AB PART NO. GEM1018 PART NAME GYA1001 FL-78A AC GEM1036 Cannot supply separately. If the repair is needed, replace the LOADER SUB ASS'Y. PCB610 (LOADING MOTOR PCB ASS'Y) CD2302 Do not replace the parts. Because, minute adjustments are needed if this condition is disassembled further more. If the repair is needed, replace the DVD MECHA ASS'Y. (SW PCB ASS'Y) 10 AB AB AB AA Pickup leneses GEM1004 GED-008 Grease GEM1018 34 15 14 21 18 11 23 9 AB 19 1 29 AB AB 3 12 20 6 4 SW1 31 PCB640 27 22 22 16 2 CD2001 24 5 25 26 32 8 13 8 30 SW2 33 CD2301 AC AC AB D E Lubricating Oil GYA1001 Grease GEM1036 Note : Lubricating Oil GYA1001 7 17 28 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 11 5 6 7 8 5 6 7 8 C D F A B E 06 DVD MECHA SECTION parts List Mark No. Description Part No. NSP 1 Loading Motor PCB Assy A2F101A610 2 Gear,Middle 92P100117A 3 Loading Motor 1515S98004 4 Pulley,Motor 92P100097A 5 FEED Motor 1515S98004 6 Cord Jumper (24P)(CD2001) 122J402202 7 Cord Jumper (CD2302) 122H051602 8 Insulator (F) 92P200013A 9 Belt,Loading 92P200015A 10 Insulator (R) 92P200016A 11 Frame,main 92P100119A 12 Tray (B) 92P100127B 13 Holder ,Traverse 92P100125A 14 Gear,Pulley 92P100123A 15 Gear,Main 92P100124A 16 Gear,Feed 92P100116A NSP 17 SW PCB Assy (PCB640) A2F101A640 18 Plate, Clamper 92P000023A 19 LOADER SUB ASSY (B) 92AAA0019B 20 Clamper 92P100122A 21 Screw,Pan (M1.7x3 P3) 814011730U 22 Screw,Pan (M1.7x2.3 P3) 814011723U 23 Rack,Loading 92P100121A 24 Gear,Motor 92P100088A 25 Feed Rack Assy 92AAA0017A 26 Screw,T-Tite(B) (M1.7x5.0 P3) 813381750U 27 Screw,Gear Feed 92P700007A 28 Cord Jumper (CD2301) 122H061605 29 Switch (SW1) 0515S32003 30 Push Switch (SW2) 0500101036 31 Screw,Tap Tite(P) (2.6x8) 811022680U 32 Sems.Tap Tite(P) (2x8) 816112080U 33 Screw (Bind 2x8) 811022080U 34 DVD MECHA ASSY A2I802A650 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 12 1 2 3 4 1 2 3 4 C D F A B E 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM P.CON+12V AC110 -240 V FLDC +/- 27MHz -28V AT+12V for mute AT+3.3V AT+3.3V P.CON+6V P.CON+5V POWER SUPPLY IC4005 64Mbit SDRAM EM638165TS-7G IC4004 16Mbit(1Mx16)Flash S29AL016D70TFI020 /URST MA1 ~ MA11, DQ1 ~ DQ15, /DCS, /DRAS, /DCAS, /DWE, DBA0, DBA1, SDCLK, SDCKE, DDQM0 IC2301 Motor Driver LA6565VR DVD Loader (DM-4) OPU (06SD) SPINDLE STEPING SLED MOTOR RF, A, B, C, D, E, F, MD I LIMIT, TRIN, TROUT, A0 ~ A20, AD0 ~ AD7, /PRD, /PCE, /PWR IOA, V20 DMSO, FMSO, TROPEN, TRCLO TRSO, FOSO, STB V1R4 TR+/-, FO+ /-, MOT_LD+/-, MOT_SLED+/-, MOT_SPDL+/- IC4006 +1.8V REG LM1117S-ADJ IC4002 8K EEPROM BR24L08FJ I2C B A • • • • AT+3.3V B • • • • +1.8V C • • • • P.CON+5V D • • • • P.CON+6V E • • • • AT+12V F • • • • P.CON+12V G • • • • -28V A, B A D C A A X4001 27MHz X'tal IC4003 Reset IC BD5229 G-TR A DI, DO, SCK, STB IR • DV-595K-S / MPEG / FIP Block Diagram Q2302 ~ 2305 LD Driver LDO1, LDO2 LD_DVD, LD_CD A IC651 FIP Driver PT6315 GR1 ~ GR8, P1 ~ P16 A A IR IR Receiver (OS651) ROM-N340TAO FIP (V651) 8-BT-234GNK Coa Coaxial (J8001) RCA-117-01 IC8003 Audio AMP RC4580 MUTE AMP_AUDIO_L/R F E L R Audio Jack (J8003) RCA-207B-02 IC7301 Video Driver LA73054 C U V CVBS Y S Video Jack (J7302) RCA-405A-08 S Jack (J7301) DIN-409A S_Y, S_C Y, CB, CR, CVBS I/XP, LETTER, SQUEEZE AUDIO_L/R 4ch VID EO G A 108MHz TV Encoder MPEG-1/2/ JPEG Video Decorder Audio CODEC /Internal DAC RF AMP IC4001 MPEG/u-CON Block MT1389E C Opt Optical (OS8001) RFT-5CB1 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 13 5 6 7 8 5 6 7 8 C D F A B E 3.2 POWER BLOCK DIAGRAM SWITCHING TRANS T501 P.CON SW • POWER BLOCK DIAGRAM Q505 AC IN P.CON+5V AT+3.3V FL DC - -28V AT+12V for mute P.CON+6V P.CON+12V P.CON-H FL DC + Q515 P.CON +5V SW Q510 P.CON +12V SW Q504 FL + P.CON SW Q502 -28V P.CON SW VOLTAGE CTL IC501 KIA431A-AT PHOTO COUPLER IC504 PS2561AL1-1-V (W) POWER CTL IC502 STR-A6151M 6V REG IC503 PQ070XF01SZH www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 14 1 2 3 4 1 2 3 4 C D F A B E 3.3 OVERALL WIRING CONNECTION DIAGRAM POWER PCB ASSY (A2I817A240) F AC IN CD601 (11P FFC) 122H0B1003 CD602 (9P FFC) 122H091303 CD604(5P FFC) 122H051706 CP502(14P) Cord Connector CU3E3001 CP6501 CP8003 KARAOKE ASSY (/RLXZT,/RTXZT: A2G817ADV0 /RAXZT5 : A2G819ADV0) H 06C3263401 9 8 7 6 4 5 3 2 1 CP603 9 8 7 6 4 5 3 2 1 CP602 11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1 14 13 12 11 10 9 8 7 6 4 5 3 2 1 CP502 14 13 12 11 10 9 8 7 6 4 5 3 2 1 CP4003 CD501 J501 1 2 5 4 3 2 1 CP605 5 4 3 2 1 CP604 Vout B+ GND OS651 1 2 3 5 6 7 8 9 5 4 3 2 1 (CD604) LED V+3E GND(NC) POWER SW2 (CD602) (CD602) (CD601) 5 6 7 8 9 5 4 3 2 1 LED V+3E GND(NC) POWER SW2 PAUSE/-SKIP PLAY/+SKIP V+3E SW2 LED GND STOP POWER SW1 PAUSE/-SKIP PLAY/+SKIP V+3E SW2 LED GND STOP POWER SW1 9 8 7 4 2 1 3 6 FLDC- FLDC+ V+3E -28V DGND DGND DO (F to M) DI (M to F) IR STB CLK DGND DGND FLDC+ -28V FLDC- DI (M to F) V+3E STB DO (F to M) IR CLK (CD502) AT+3.3V AT+3.3V AT+3.3V 14 13 14 13 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1 CP601 CP4002 N L P.CON+12V P.CON+5V FL DC- FL DC+ GND GND AT+12V for MUTE P.ON-H P.CON+6V -28V GND(M) GND(D) GND P.CON+5V FL DC- FL DC+ -28V AT+3.3V GND P.CON+12V AT+12V for MUTE P.CON+6V GND(M) GND(D) P.ON-H OPERATION PCB ASSY (/RLXZT: A2I817A270) (/RTXZT: A2I818A270) (/RAXZT: A2I819A270) B OPERATION 2 PCB ASSY (A2I802A280) C OPERATION 3 PCB ASSY (A2I802ADF0) G MIC www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 15 5 6 7 8 5 6 7 8 C D F A B E LOADING MOTOR SLED MOTOR SPINDLE MOTOR GND(SW) SW-2(CLOSE) SW-1(OPEN) M2601 M M M M2602 SW2 CD2301 CD2302 DVD MECHA ASSY (A2I802A650) D E ÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". ÷ The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. ÷ : The power supply is shown with the marked box. DVD MT PCB ASSY (A2I817A130) A 1/6- A 6/6 A : MPEG/MICON/RF-AMP BLOCK A 1/6 : MEMORY BLOCK A 2/6 : LOADER/MOTOR DRV BLOCK A 3/6 : AUDIO JACK BLOCK A 4/6 : VIDEO JACK BLOCK A 5/6 : POWER PORT BLOCK A 6/6 VIDEO OUT (COMPOSITE) AUDIO OUT S VIDEO OUT DIGITAL OUT BCZ3B05 JCV9B12 ESE22MH22 BCZ3B05 M2603 SSS-28-5 SW1 5 4 3 2 1 CP2302 6 5 4 3 2 1 CP2303 H E J8001 RCA-117-01 COAXIAL 1 2 H1 H2 E J8003 RCA-207B-02 DVD AUDIO OUT 1 2 3 24 23 22 21 20 19 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 CP2301 H1 H2 E H1 H2 E J7302 RCA-405A-08 CVBS/Y/U/V 1 2 3 4 5 6 DM-4PB LD- LD- LD+ LD+ OPEN GND(D) CLOSE SW(GND) SLD- SLD+ SP1- SP1+ LIMIT SW SW(GND) SLD- SLD+ SP1- SP1+ LIMIT SW GND VS VCC E D C SW1(DVD/CD) VRF(RF_OUT) B A VR COM VR(CD) LD(CD) LD(DVD) GND NC T DRV T RTN F DRV F RTN F VR(DVD) GND PD/GND GND VS VCC E D C SW1(DVD/CD) VRF(RF_OUT) B A VR COM VR(CD) LD(CD) LD(DVD) GND NC T DRV T RTN F DRV F RTN F VR(DVD) GND PD/GND 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 DRIVE DVD OPTICAL PICK-UP J7301 DIN-409A Y/C SEPA 1 2 3 4 5 6 C Y LOADING MOTOR PCB ASSY (A2F101A610) E SW PCB ASSY (A2F101A640) D www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 16 1 2 3 4 1 2 3 4 C D F A B E 3.4 DVD MT PCB ASSY (1/6) FROM/TO LOADER/MOTOR DRV FROM/TO MEMORY EEPROM (RF) (D) (A) (B) (C) (E) (F) (D) (A) (B) (C) (E) (RF) (RF) (F) 1 7 8 A 1/6 2/6 A 3/6 A DVD MT PCB ASSY (A2I817A130) A 1/6 MPEG/MICON/RF-AMP BLOCK www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 17 5 6 7 8 5 6 7 8 C D F A B E OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK. MEASURED WITH THE DIGITAL TESTER NOTE:THE DC VOLTAGE EACH PART WAS RESET IC : VIDEO SIGNAL ROUTE (RF) : RF SIGNAL ROUTE (SY) : S VIDEO SIGNAL ROUTE (Y) (SC) : S VIDEO SIGNAL ROUTE (C) (R/CR) : VIDEO SIGNAL ROUTE (R/CR) (G/Y) : VIDEO SIGNAL ROUTE (G/Y) (B/CB) : VIDEO SIGNAL ROUTE (B/CB) (D) : AUDIO DATA SIGNAL ROUTE (DA) : AUDIO SIGNAL ROUTE (Digital) (R/CR) (G/Y) (B/CB) (R/CR) (G/Y) (B/CB) 6 3 2 5/6 A 4/6 A 6/6 A CP601 B A 1/6 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 18 1 2 3 4 1 2 3 4 C D F A B E 3.5 DVD MT PCB ASSY(2/6) A 2/6 DVD MT PCB ASSY (A2I817A130) A 2/6 MEMORY BLOCK 1/6 A 1/6 A www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 19 5 6 7 8 5 6 7 8 C D F A B E S29AL016D70TFI020 A 2/6 OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE :THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK. MEASURED WITH THE DIGITAL TESTER NOTE : THE DC VOLTAGE EACH PART WAS www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 20 1 2 3 4 1 2 3 4 C D F A B E 3.6 DVD MT PCB ASSY(3/6) CP2301 CP2302 CP2303 MOTOR DRIVER (F) (F) (E) (E) (D) (D) (C) (C) (B) (B) (RF) (RF) (A) (A) A 3/6 CD2302 D CD2301 E To PICKUP DVD MT PCB ASSY (A2I817A130) A 3/6 LOADER/MOTOR DRIVE BLOCK : SINCE THESE PARTS MARKED BY ARE CAUTION DESCRIBED IN PARTS LIST ONLY. CRITICAL FOR SAFETY,USE ONES DANS LA NOMENCLATURE DES PIECES. N’UTILISER QUE CELLS DECRITES DANGEREUSES AN POINT DE VUE SECURITE : LES PIECES REPAREES PAR UN ETANT ATTENTION www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 21 5 6 7 8 5 6 7 8 C D F A B E (RF) : RF SIGNAL ROUTE (A) (RF) (B) (C) (D) (E) (F) 1/6 A 6/6 A A 3/6 OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE. NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK. MEASURED WITH THE DIGITAL TESTER NOTE : THE DC VOLTAGE EACH PART WAS www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 22 1 2 3 4 1 2 3 4 C D F A B E 3.7 DVD MT PCB ASSY(4/6) OS8001 RFT5CB1 OPTICAL 1 2 3 C8037 0.1 B ASPDIF GND INPUT VCC R8043 10K R8042 10K CP8003 A2001WV2-6P 1 2 3 4 5 6 XNOR/KARAOKE MIC V+12 V+5V FROM/TO KARAOKE 12V MIC GNDA GNDA 5V XNOR/KARAOKE (CP6501) (DA) (DA) (DA) (DA) 11 (DA) DVD MT PCB ASSY (A2I817A130) A 4/6 AUDIO JACK BLOCK A 4/6 1/6 A 6/6 A OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE. NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK. MEASURED WITH THE DIGITAL TESTER NOTE : THE DC VOLTAGE EACH PART WAS CP6501 H www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 23 5 6 7 8 5 6 7 8 C D F A B E Q8011 DTC114YUA MUTE CTL Q8008 DTC114YUA MIC MUTE(H:OFF) Q8009 KRC407-RTK/P MIC MUTE(H:OFF) Q8012 DTA124EKA MIC MUTE(L:ON) Q8015 KTC2875-B MIC MUTE SW Q8017 KTC2875-B MIC MUTE SW C8055 0.001 B C8064 47 16V YK C8060 47 16V YK R8064 22K R8015 4.7K R8047 4.7K R8045 10K R8052 10K R8053 10K R8058 22K V+12AT MIC 2.1 9.3 9.3 9.3 0 0 0 0 0 4.2 4.2 4.8 4.2 4.8 4.2 2.1 0 0.1 (DA) : AUDIO SIGNAL ROUTE (Digital) : AUDIO SIGNAL ROUTE (L ch) 9 10 A 4/6 CAUTION : DIGITAL TRANSISTOR CAUTION : DIGITAL TRANSISTOR www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 24 1 2 3 4 1 2 3 4 C D F A B E 3.8 DVD MT PCB ASSY(5/6) (R/CR) (G/Y) (B/CB) (SC) (SC) (SC) (SC) (SY) (GY) (SY) (GY) (B/CB) (B/CB) : VIDEO SIGNAL ROUTE (SY) : S VIDEO SIGNAL ROUTE (Y) (SC) : S VIDEO SIGNAL ROUTE (C) (R/CR) : VIDEO SIGNAL ROUTE (R/CR) (G/Y) : VIDEO SIGNAL ROUTE (G/Y) (B/CB) : VIDEO SIGNAL ROUTE (B/CB) : AUDIO SIGNAL ROUTE (L ch) (R/CR) (R/CR) DVD MT PCB ASSY (A2I817A130) A 5/6 VIDEO JACK BLOCK A 5/6 1/6 A 6/6 A 6/6 A OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE. NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK. MEASURED WITH THE DIGITAL TESTER NOTE : THE DC VOLTAGE EACH PART WAS www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 25 5 6 7 8 5 6 7 8 C D F A B E J7301 (SC) (SC) (SY) (SY) R7306 1K R7324 R7323 R7322 C7324 C7325 10K TP7301 W878 W877 ASP YCMIX ASP (R/CR) (R/CR) (B/CB) (GY) (GY) (SY) (SC) 13 14 15 12 17 A 5/6 CAUTION: DIGITAL TRANSISTOR CAUTION: DIGITAL TRANSISTOR www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 26 1 2 3 4 1 2 3 4 C D F A B E 3.9 DVD MT PCB ASSY(6/6) A2001WV2-14P 1 10 11 12 13 14 2 3 4 5 6 7 8 9 C4095 47 6.3V KA IC4006 LM1117S-ADJ 1 2 3 :SINCE THESE PARTS MARKED BY ARE CAUTION DESCRIBED IN PARTS LIST ONLY. CRITICAL FOR SAFETY,USE ONES DANS LA NOMENCLATURE DES PIECES. N’UTILISER QUE CELLS DECRITES DANGEREUSES AN POINT DE VUE SECURITE :LES PIECES REPAREES PAR UN ETANT ATTENTION C4086 1B C4093 1B C4087 1 16V B C4094 0.1 B C4096 1B C4112 0.001 B C4116 0.001 B R4012 68+-1% R4013 39 +-1% R4011 15 TP4002 W820 (CP502) GND P.CON+5V STBY L FL DC- FL DC+ AT+3.3V GND P.CON+12V AT+12V for MUTE GND(M) GND(D) P.CON+6V AT+3.3V -28V FROM/TO POWER ADJ VIN VOUT 1.8 0.6 3.3 +3.3V CP4003 REG+1.8V IC DVD MT PCB ASSY (A2I817A130) A 6/6 POWER PORT BLOCK CP502 F A 6/6www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 27 5 6 7 8 5 6 7 8 C D F A B E Q4001 KTC3875S_Y_RTK ADACVDD REG C4098 1B C4099 0.001 B C4056 0.01 B C4078 1B C4104 0.1 B C4100 220 6.3V YK R4021 100K R4035 430 +-1% R4008 1.5K +-1% W822 W821 W826 W825 OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE. NOTE :THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK. MEASURED WITH THE DIGITAL TESTER NOTE :THE DC VOLTAGE EACH PART WAS B4001 MMZ1608R102CT B4002 MMZ1608R102CT V+5V V+5V V+12AT V+12AT V+12 V+12 D_GND V+6A V+6A V+5S V+5S V+3F V+3F D_GND M_GND V+3 V+3 V+3E V+3E V+1R8 V+1R8 V+3A ADAC_GND PWDN# FLDC- FLDC+ -28V D_GND D_GND (CORE) (MPEG/SDRAM/FLASH) (FIP/LED/IR/RESET) FROM/TO MEMORY FROM/TO MPEG/MICON/DSP (F/E) (OPU) (MOTOR) FROM/TO LOADER/MOTOR DRV (VIDEO/OPT/COAX) (AUDIO AMP) (AUDIO MUTE) FROM/TO AUDIO/VIDEO/JACK 5.0 3.9 3.3 4/6 A 3/6 A 2/6 A 1/6 A A 6/6 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 28 1 2 3 4 1 2 3 4 C D F A B E 3.10 OPERATION , OPERATION 2 and OPERATION 3 PCB ASSYS B C G OPERATION PCB ASSY (/RLXZT : A2I817A270) (/RTXZT : A2I818A270) (/RAXZT : A2I819A270) B OPERATION 3 PCB ASSY (A2I802ADF0) G OPERATION 2 PCB ASSY (A2I802A280) C OPERATION 2 PCB ASSY SW660 : STOP SW662 : +SKIP SW663 : PLAY SW664 : - SKIP SW665 : PAUSE OPERATION PCB ASSY SW652 : DOWN SW653 : ENTER SW654 : RIGHT SW655 : RETURN SW656 : MENU SW657 : UP SW658 : TOPMENU SW659 : LEFT SW661 : HOMEMENU SW666 : EJECT OPERATION 3 PCB ASSY SW667 : POWER www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 29 5 6 7 8 5 6 7 8 C D F A B E D668 D664 MS0_1 MS1_1 18 CP4002 A 1/6 B OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE. NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK. MEASURED WITH THE DIGITAL TESTER NOTE : THE DC VOLTAGE EACH PART WAS www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 30 1 2 3 4 1 2 3 4 C D F A B E 3.11 POWER PCB ASSY B501 W4BRH3.5X6X1.0X2 R502 1.8 1W R504 680K R512_1 100K 1/2W R505 22 1/4W R515 1K R513 10K 1/4W R503 1.5M 1/2W C509 10 50V YK C506 2.2 50V KA C513 47P 2KV SL C515_1 0.01 400V ECQP C508 680P CH C505 100P 2KV R C514 470P 500V B C540 0.01 B C503 0.1 B C502_1 0.22 275V ECQUL C516 0.0022 250V KX C518 0.001 250V KX W804 W803 D511 1H3-E D509 RL106F-E D513 1H3-E D515 1S40-E D506 1N4005-EIC D503 1N4005-EIC D502 1N4005-EIC D505 1N4005-EIC D508 MTZJ5.6B-EIC C511 82 400V UP F501 T1.6A_L_250 V 50T016H L501 SS11V-03550-CH 12 34 FH501 EYF-52BCY FH502 EYF-52BCY IC504 PS2561AL1-1-V(W) 1 2 34 1.6A 250 V IC501 KIA431A-AT 1 2 3 R507 10 1/4W J502 YKE31-0148N AC INLET 1 2 IC502 STR-A6151M POWER CTL IC 1 2 3 4 5 6 7 8 T501 81291354 10 11 12 13 14 15 16 2 3 4 6 7 8 9 CD501_4 AC110-127 V_50 Hz AC220-240 V_60 Hz NC NC BLUE NC D D OCP VCC GND FB/OLP STARTUP 17.5 3.9 0.1 130 130 130 9.9 0 3.9 10.9 0 0 0 0 0 0 0 130 130 0 130 0 -22.5 -22.5 0 0N C 0 2.5 9.9 GND OUT IN N PRI SEC L CHASSIS GND • NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS OF FUSE. CAUTION - POWER PCB ASSY (A2I817A240) F POWER BLOCK F PHOTO COUPLER : SINCE THESE PARTS MARKED BY ARE CAUTION DESCRIBED IN PARTS LIST ONLY. CRITICAL FOR SAFETY,USE ONES 1.6A 250 V REPLACE ONLY WITH THE SAME TYPE FUSE : FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, CAUTION 1.6A 250 V{F501} N’UTILISER QUE DES FUSIBLE DE MEME TYPE : POUR UNE PROTECTION CONTINUE LES RISQUES D’INCEIE ATTENTION 1.6A 250 V{F501} DANS LA NOMENCLATURE DES PIECES N’UTILISER QUE CELLS DECRITES DANGEREUSES AN POINT DE VUE SECURITE : LES PIECES REPAREES PAR UN ETANT ATTENTION VOLTAGE CTL www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 31 5 6 7 8 5 6 7 8 C D F A B E D532 1S40-E R545 22K +-1% R525 100 R547 22 R530 560 1/4W R528 22K 1/4W R544 10K R534 100 1/4W R531 10K R514 1K 1/4W R527 100 1/4W R523 22K R539 4.7K 1/4W R518 3.3K +-1% R516 10 R509 1K R540 680 1/4W R543 4.7K +-1% R541 5.6K +-1% R526 6.8K +-1% R524 1K 1/4W R519 3.3K R538 22K R506 100 R536 10K R537 1K R548 1K C517 220 25V YK C538 220 6.3V YK C527 100 10V YK C528 2.2 50V KA C522 1000 6.3V FM C519 22 35V YK C507 0.01 B C501 0.01 B C541 0.01 B W817 W814 D510 FR155-F D519 1F5-E D527 SR240-F D516 1SS133 D525 1SS133 D512 FR155-F D534 1SS133 D520 1SS133 D521 1SS133 D522 1SS133 Q515 2SD1835S/T-AA P.CON+5V REG Q512 KTC3875S_Y_RTK FL+ CTL Q502 KTC3209_Y -28V P.CON SW Q501 KTC3875S_Y_RTK PROTECT Q509 KTC3875S_Y_RTK REG+12V CTL Q511 KTC3875S_Y_RTK REG+12V CTL Q503 KTA1504S_Y_RTK -28V CTL Q513 KTA1504S_Y_RTK FL+ CTL Q504 KTA1281_Y FL+ P.CON SW Q510 KTA1281_Y REG P.CON+12V SW D533 MTZJ2.2B-EIC D531 MTZJ27B-EIC D523 MTZJ3.6B-EIC D517 MTZJ4.3B-EIC D535 MTZJ5.1B-EIC D536 MTZJ3.0B-EIC D528 MTZJ5.1B-EIC Q505 KRC102SRTK P.CON SW L503 22uH TSL0808 L505 22uH C536 220 6.3V YK C521 1000 16V FM C523 470 25V YK C531 100 16V YK C535 330 16V YK C526 470 6.3V YK R510_1 3.3 1W R529 2201W R511 68 1/4W Q506 KTA1504S_Y_RTK PROTECT CP502 A2001WV2-14P 1 10 11 12 13 14 2 3 4 5 6 7 8 9 IC503 PQ070XF01SZH 24 1 2 3 4 C520 100 50V YK CD502 CU2E3301 CORD CONNECTOR R546 3.3K 1/4W +-1% R517 1.2K 1/4W +-1% R542 820 1/4W +-1% GND 0 0 2.8 7.0 5.8 5.1 20.8 6.8 28.4 28.4 27.8 21.6 0.6 0 20.7 21.5 0 0.6 19.7 19.0 19.0 0 9.9 0 3.2 0 3.2 4.5 12.3 5.0 4.5 12.9 5.1 12.6 12.3 12.9 IN GND OUT 7.0 7.0 5.9 1.2 0 (CP4003) FROM/TO POWER PORT P.CON+12V P.CON+5V FL DC- FL DC+ GND GND AT+12V for MUTE P.CON+6V -28V GND(M) GND(D) AT+3.3V AT+3.3V P.ON-H F CP4003 A 6/6 6V REG (DVD MOTOR) DURING PLAYBACK. MEASURED WITH THE DIGITAL TESTER NOTE : THE DC VOLTAGE EACH PART WAS OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME CAUTION: DIGITAL TRANSISTOR www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 32 1 2 3 4 1 2 3 4 C D F A B E 3.12 KARAOKE PCB ASSY CAUTION: DIGITAL TRANSISTOR CAUTION: DIGITAL TRANSISTOR R6511 10K R6509 10K R6508 10K R6514 270 R6516 10K R6510 10K R6522 15K R6519 24K R6523 15K R6517 8.2K R6515 10K R6521 120K R6518 10K R6512 270 R6513 10K R6507 100 R6506 100 R6520 39 R6541 39 C6506 0.001 B C6505 0.001 B C6516 0.001 B C6518 0.1 B C6519 0.1 B C6521 0.01 B C6517 0.1 F C6512 0.012 B C6520 0.0047 B C6508 0.001 B C6511 0.01 B C6510 100 16V KA C6509 2.2 50V KA C6515 100 16V KA C6513 100 16V KA C6504 2.2 50V KA W809 W808 C6507 100 16V KA C6514 100 16V KA C6503 2.2 50V KA D6505 UDZS5.1B IC6501 NJM2068M(TE1) 1 2 3 4 5 6 7 8 J6501 (/RLXZT,/RTXZT : 060J031007 /RAXZT5 : 060G031009) MIC1 1 2 3 4 5 7 8 J6502 (/RLXZT,/RTXZT : 060J031007 /RAXZT5 : 060G031009) MIC2 1 2 3 4 5 7 8 JG6502 JG6501 GNDA V+8B V+8A GNDA + - - + +VS -VS GNDS TO CHASSIS GND KARAOKE ASSY (/RLXZT, /RTXZT : A2G817ADV0) (/RAXZT5 : A2G819ADV0) H KARAOKE AUDIO BLOCK Hwww. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 33 5 6 7 8 5 6 7 8 C D F A B E R6525 15K R6526 15K R6528 15K R6534 10K R6532 4.7K R6533 15K R6531 100K R6524 15K R6527 12K R6530 15K R6535 470 R6536 10 R6537 4.7K C6523 0.1 B C6527 0.047 B C6529 1 B C6533 0.033 B C6526 0.0033 B C6532 0.01 B C6524 0.01 B C6528 220P CH C6522 0.1 B C6534 0.01 B C6525 0.0015 B C6537 0.1 B W806 W804 W807 NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE : THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. IC6502 M65855FP 1 10 11 12 13 14 15 16 2 3 4 5 6 7 8 9 C6531 47 16V KA C6530 2.2 50V KA C6539 100 16V KA C6538 47 16V KA C6536 22 35V KA IC6503 BA4560F-E2 1 2 3 4 5 6 7 8 VR6501 EVUE20F15B14 MIC VOL 1 2 3 VR6502 EVUE20F15B14 ECHO VOL 1 2 3 CP6501 C3263401 1 2 3 4 5 6 IC6504 KIA78D08F-RTF/P REG+8V 1 2 3 GNDA V+12M V+8A CLOCK MUTE OP1 IN OP1 OUT LPF1 OUT LPF1 IN VCC ECHO IN GND ECHO VOL REF OP2 IN OP2 OUT LPF2 IN LPF2 OUT ECHO OUT + - - + +VS -VS 12V MIC GNDA GNDA 5V XNOR/KARAOKE OUT COM IN 12.5 0 8.0 H 4/5 A CP8003 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 34 1 2 3 4 1 2 3 4 C D F A B E 3.13 WAVE FORMS 10µs 500mV 17 1µs 500mV 18 OPERATION PCB ASSY B J7301-pin 4 ( C ) IC651 -pin 5 (OSC) The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram NOTE: 200ns 500mV 11 12 10µs 200mV 13 10µs 500mV 9 500µs 1.0V 20µs 500mV 14 20µs 500mV 15 20µs 500mV 16 10 500µs 1.0V 6 20µs 1.0V 3 200ns 1.0V AUDIO JACK 7 50µs 1.0V 8 50µs 1.0V VIDEO JACK 1 10 ns 500mV 2 2ns 500mV J8001-pin 2 (H) J8003-pin 2 (R) J7302 -pin 5 (Y) J7302 -pin 3 (U) J7302 -pin 2 (V) J7301 -pin 3 (Y) J7302 -pin 6 (CVBS) J8003-pin 3 (L) IC4001 - pin 136 (SDCLK) IC4001 - pin 193 (XTAL) IC4002 - pin 6 (SDCL) IC4002 - pin 5 (SDA) IC4001 - pin 159 (ASPDIF) TP4086 (FP-SCK) DVD MT PCB ASSY A . The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram NOTE: www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 35 5 6 7 8 5 6 7 8 C D F A B E 200ns 500mV 11 12 10µs 200mV 13 10µs 500mV 9 500µs 1.0V 20µs 500mV 14 20µs 500mV 15 20µs 500mV 16 10 500µs 1.0V 6 20µs 1.0V 3 200ns 1.0V AUDIO JACK 7 50µs 1.0V 8 50µs 1.0V VIDEO JACK 1 10 ns 500mV 2 2ns 500mV J8001-pin 2 (H) J8003-pin 2 (R) J7302 -pin 5 (Y) J7302 -pin 3 (U) J7302 -pin 2 (V) J7301 -pin 3 (Y) J7302 -pin 6 (CVBS) J8003-pin 3 (L) IC4001 - pin 136 (SDCLK) IC4001 - pin 193 (XTAL) IC4002 - pin 6 (SDCL) IC4002 - pin 5 (SDA) IC4001 - pin 159 (ASPDIF) TP4086 (FP-SCK) DVD MT PCB ASSY A . The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram NOTE: 10µs 500mV 17 1µs 500mV 18 OPERATION PCB ASSY B J7301-pin 4 ( C ) IC651 -pin 5 (OSC) The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram NOTE: www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 36 1 2 3 4 1 2 3 4 C D F A B E www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 37 5 6 7 8 5 6 7 8 C D F A B E 4. PCB CONNECTION DIAGRAM 4.1 LOADING and SW PCB ASSYS DED021A DED021A 1 1 5 5 WH BR CD2302 DED020A BR WH YE GR M2603 LOADING MOTOR M2603 SW1 CD2301 SW2 NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below. 3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams. Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with resistor Field effect transistor Resistor array 3-terminal regulator Capacitor Connector P.C.Board Chip Part SIDE A SIDE B SIDE A SIDE B D E E E D E D CP2302 A CD2302 CP2303 A CD2301 M2601 SPINDLE MOTOR M2602 SLED MOTOR LOADING MOTOR PCB ASSY (CHIP MOUNTED PARTS) LOADING MOTOR PCB ASSY (INSERTED PARTS) SW PCB ASSY www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 38 1 2 3 4 1 2 3 4 C D F A B E 4.2 DVD MT PCB ASSY 1 55 109 163 C4050 Q2302 Q2305 Q2301 Q2304 Q2303 R2329 R2319 R2331 R2333 R2332 R2310 R2337 R2334 R2335 R2311 R2312 R2313 R2338 R4034 R2325 R2317R2316 R2318 R4074 R2328 R4010 R2322 R2326 R2330 R2327 R2320 R2321R2323 R4007 R2306 R4006 R2307 R4009 R4014 R4018 R2309 R4012 C2306 C2320 C2321 CP2302 CP2303 Q2307 Q2306 IC4002 NR4001 NR4002 IC4001 IC2301 CP2301 C2301 C2305 C2307 C2308 C2309 C2310 C2311 C2312 C2313 C4102 C4090 C4089 C4011 C4012 C4013 C4014 C4006 C4016 C4018 C4019 C4020 C4022 C4024 C4025 4031 C4036 C4073 C4079 C4088 C4062 C4049 C4048 C4077 R4015 4025 R4029 R4075 R4065 R4013 B4001 C4071 C4094 C4095 C4096 C4098 C4099 C4100 CP4003 R4036 R4040 R4066 W807 IC4003 IC4004 IC4005 IC4006 W859 R4037 R4039 R4002 R4004 C4081 C4059 049 050 R4051 R4052 R4045 R4046 C4066 C4067 R4057 C4052 W860 C4080 C4112 C4116 CP4002 R4011 B4011 R4076 W864 W865 W820 B4007 DVD MT PCB ASSY A SIDE A CP50 F CP400 CD2301 D CP2303 PICKUP CP2301 CD2302 E CP2302 CP601 B CP4002 Q2307 Q2306 Q2302 Q2305 Q2304 Q2303 Q2301 IC4006 IC4006 IC2301 IC4004 IC4002 IC4003 IC4005 Awww. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 39 5 6 7 8 5 6 7 8 C D F A B E 1 163 C4030 C8038 X4001 J7302 Q8013 Q8018 Q8014 Q8019 Q8005 R4018 R4012 R4024 R4020 R4022 R8057 R8069 R8066 R8061 R8049 R8048 R8063 R8067 R8056 R8073 R8074 R8081 R8078 R8080 R8079 R8085 R8037 R8084 R8039 R8040R8038 R8035 R8036 C8066 C8073 C8070 W873 W840 W872 C4011 C4012 C4013 C4014 C4018 C4019 C4020 C4022 C4024 C4025 C4027 C4029 C4034 C4031 C4035 C4036 C8042 C8046 C8056 C8057 C8058 C8059 C8067 C8069 C8072 C8077 C8078 R4025 J8001 W871 C7316 C7317 C7318 C7319 C7324 C7325 R7315 R7316 R7318 R7324 R7322 B7304 B7305 R4013 B4001 B4002 B8004 C C409 C4098 C4099 C4100 C8036 CP4003 CP4001 J7301 Q7302 R7302 R7317 R7323 W825 IC4006 IC7301 C4047 W832 C4039 C4059 R4049 R4050 R4051 R4052 R4045 R4046 C4066 C4067 R4057 W880 C7311 C7305 C7306 C7307 C7308 W868 R7306 C4112 IC8003 J8003 Q4001 R4035 C7303 Q8010 C8051 C8053 R4011 W877 W820 B4007 DMF072A OS8001 C8037 SIDE A A CP502 F CP4003 IC4006 IC4006 Q7303 Q7304 IC7301 Q7302 Q8005 Q4001 IC7302 Q8010 IC8003 Q8013 Q8014 Q8018–Q8021 CP503 F CP8001 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 40 1 2 3 4 1 2 3 4 C D F A B E C4051 C4002 C4003 C4010 R4061 C4005 C4007 W822 W821 C2314 C2302 C2303 C4086 R2308 C4056 C4093 C4087 C8074 C4023 C4057 C4103 R4003 R2342 C2322 C2323 C4060 C4114 C4084 C4083 C4082 C4026 C4033 C4037 C4046 C4038 C4063 W805 C4064 C4065 C4058 R4058 C4072 C4101 R4001 R2343 R2341 C4055 C7312 C4001 C4040 R4072 R4073 W833 W834 C4074 C4032 C4028 R4021 C4104 C4078 R4008 B4010 C7310 C7309 C4118 R8014 R8051 R8044 R8065 W842 W826 DMF072A SIDE B A CP4003 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 41 5 6 7 8 5 6 7 8 C D F A B E C7312 C7313 C7304 R8059 R8060 W833 W834 R4021 C4104 C4078 R4008 R8014 R8051 R8044 R8065 W826 SIDE B A DVD MT PCB ASSY A CP2303 CP2302 CP4002 CP2301 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 42 1 2 3 4 1 2 3 4 C D F A B E 4.3 OPERATION 1, OPERATION 2 and OPERATION 3 PCB ASSYS DEF085A SW656 SW655 SW654 SW657 SW653 SW652 SW659 SW658 SW661 D669 W001 CP601 W004 W006 W008 W009 D651 SW662 SW664 CP6 CP604 W804 SIDE A OPERATION 2 PCB ASSY C OPERATION PCB ASSY B CP605 G CP604 CP4002 A CP601 B Cwww. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 43 5 6 7 8 5 6 7 8 C D F A B E DEF086A DEF084A SW666 CP602 V651 D669 D659 D658 D657 D656 OS651 D655 D654 D652 C674 CP601 W003 W006 W010 SW663 SW665 SW660 SW667 CP603 W804 CP605 W012 W013 W002 W805 R666 SIDE A OPERATION 3 PCB ASSY G 05 4 CP4002 A CP601 CP604 C CP605 C B G CP603 CP602 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 44 1 2 3 4 1 2 3 4 C D F A B E DEF085A C658 C605 C604 C668 SIDE B OPERATION 2 PCB ASSY C OPERATION PCB ASSY B CP604 CP601 B Cwww. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 45 5 6 7 8 5 6 7 8 C D F A B E 23 34 1 12 DEF086A DEF084A IC651 R651 R652 R653 R654 R655 R656 R657 R658 R662 C675 C676 C651 C605 C604 SIDE B OPERATION 3 PCB ASSY IC651 G 4 CP601 CP602 CP605 C B G CP603 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 46 1 2 3 4 1 2 3 4 C D F A B E 4.4 POWER PCB ASSY DPF010A RISK OF FIRE - REPLACE AS MARKED. C502_1 FH502 FH501 F501 D503 D506 D502 D505 B501 D509 L501 C511 IC502 C509 D508 R507 IC504 IC501 C517 C540 R513 R514 W003 R511 D510 D512 D522 D520 D516 D528 D521 R517 C519 D523 W006 R530 R534 Q504 R540 C538 L505 L503 C536 W012 W005 R529 R528 W016 D531 T501 C531 R505 R527 C535 W018 W019 R502 R542 W013 D511 D513 D519 Q510 C505 C506 D533 IC503 D515 R539 C520 D525 W015 C523 D532 W814 D534 R546 C518 C513 R510_1 C516 R524 D517 C522 C515_1 D535 C514 C521 C527 D536 C528 C526 W037 W804 CP502 W803 W036 W001 W024 W004 W002 W008 W007 W010 W023 W038 W011 R503 R512_1 D527 Q502 Q515 W817 CP501 POWER PCB ASSY F F SIDE A AC IN CP501 CP4003 A CP502 IC504 IC502 Q510 IC503 Q515 IC501 Q504 Q502 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 47 5 6 7 8 5 6 7 8 C D F A B E DPF010A C508 R504 R515 C503 R518 R516 Q501 R523 Q506 R538 R506 Q512 Q503 Q511 Q509 R541 R543 R509 Q505 Q513 R544 R537 R536 R531 C507 C541 C501 R545 R526 R519 R547 R525 R548 POWER PCB ASSY F F SIDE B CP502 Q512 Q503 Q513 Q501 Q506 Q511 Q509 Q505 Q8104 Q8105 Q8102 Q8101 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 48 1 2 3 4 1 2 3 4 C D F A B E 4.5 KARAOKE PCB ASSY VR6502 VR6501 J6502 C6538 C6539 C6503 C6504 C6507 C6510 W014 W015 W012 W001 C6530 W011 W013 C6515 C6513 C6536 W002 W005 C6509 C6531 W004 DEE052A 3 ECHO VOLUME PAL W006 W009 W010 W008 C6514 W003 CP6501 6 W007 J6501 H SIDE A CP6501 CP8003 A KARAOKE ASSY H www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 49 5 6 7 8 5 6 7 8 C D F A B E IC6502 IC6501 IC6504 C6537 R6507 R6506 R6530 C6525 R6511 C6506 R6512 R6513 C6508 C6511 R6510 R6509 IC6503 R6514 R6523 C6519 C6516 R6516 C6518 R6522 C6534 R6508 C6505 R6526 C6523 C6528 R6531 R6524 C6522 R6525 C6520 C6521 C6517 R6521 R6535 R6536 R6537 R6527 W804 C6527 R6528 R6517 R6518 C6512 R6515 R6519 D6505 C6532 C6524 C6529 R6534 R6532 C6533 R6533 C6526 R6520 R6541 W806 W807 W809 W808 H SIDE B CP6501 IC6501 IC6504 IC6502 IC6503 KARAOKE ASSY H www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 50 1 2 3 4 1 2 3 4 C D F A B E 5. PCB PARTS LIST Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5 and K=10%). Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5 6 1 4 7 3 R 5 0 1 R 0 5 6 2 1 NOTES: 560 Ω 47k Ω 0.5 Ω 1 Ω RD1/4PU J RD1/4PU J RN2H K RS1P K 56 x 10 1 47 x 10 3 R50 1R0 561 473 5.62k Ω RN1/4PC F 562 x 10 1 5621 Mark No. Description Part No. LIST OF ASSEMBLIES 1..DVD MT PCB ASSY A2I817A130 1..OPERATION PCB ASSY(RLXZT) A2I817A270 1..OPERATION PCB ASSY(RTXZT) A2I818A270 1..OPERATION PCB ASSY(RAXZT) A2I819A270 1..OPERATION 2 PCB ASSY A2I802A280 1..OPERATION 3 PCB ASSY A2I802ADF0 > 1..POWER PCB ASSSY A2I817A240 1..KARAOKE PCB ASSSY(/RL,/RT) A2G817ADV0 1..KARAOKE PCB ASSSY(/RAXZT) A2G819ADV0 1..DVD MECHA ASSY A2I802A650 NSP 2..LOADING PCB ASSY A2F101A610 NSP 2..SW PCB ASSY A2F101A640 Mark No. Description Part No. A DVD MT PCB ASSY SEMICONDUCTORS IC2301 IC LA6565VR-TLM-E I03FV65650 IC4001 IC MT1389FE/E-L IC8K0389E0 IC4002 IC BR24L08FJ-WE2 I57F04L080 IC4003 IC BD5229G-TR I97F052290 IC4004 IC S29AL016D70TFI020 S2I802AF03 IC4005 IC EM638165TS-7G IG2J081657 IC4006 IC LM1117S-ADJ I1TF911170 IC7301 IC LA73054-TLM I03FG30540 IC8003 IC RC4580IDR I04J045800 OTHERS J7301 RCA JACK 063R700013 J7302 RCA JACK 060R451010 J8001 RCA JACK 060R401122 J8003 RCA JACK 060J451009 X4001 CRYSTAL (27MHz) 100GT02720 OS8001 OPTICAL, DEVICE 07AA000011 B OPERATION PCB ASSY SEMICONDUCTORS IC651 IC PT6315 IF4K063150 SWITCHES AND RELAYS SW652 - SW659 SWITCH TACT 0504R01T38 OTHERS V651 TUBE FLUORESCENT 096F82R601 OS651 REMOTE RECEIVER 077A040001 C OPERATION 2 PCB ASSY SWITCHES AND RELAYS SW660-SW665 SWITCH TACT 0504R01T38 F POWER PCB ASSY RESISTORS > R511 R,FUSE 68 OHM 1/4W R65584680J G OPERATION 3 PCB ASSY SWITCHES AND RELAYS SW667 SWITCH TACT 0504R01T38 H KARAOKE PCB ASSY SEMICONDUCTORS IC6501 IC NJM2068M I0QF020680 > IC6502 IC M65855FP I1KF98D080 IC6503 IC BA4560F I07F045600 IC6504 IC KIA78D08F I56F058550 OTHERS VR6501 ,VR6502 VOLUME,ROTARY V016014BF3 CP6501 CORD CONNECTOR 06CU263403 J6501,J6502 HEADPHONE JACK 060J031007 J6501,J6502 HEADPHONE JACK 060Q031009 (DV-595K-G/RAXZT : Only) D SW PCB ASSY There is no Service Parts E LOADING MOTOR PCB ASSY There is no Service Parts Mark No. Description Part No. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 51 5 6 7 8 5 6 7 8 C D F A B E 6. ADJUSTMENT 6.1 WHEN REPLACING DVD DECK Before removing Pick Up PCB and DVD PCB connector, short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged. WHEN REPLACING DVD DECK [ Removing the DVD Deck ] [ Installing the DVD Deck ] Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector. NOTE Fig. 1 Before your operation, please read “PREPARATION OF SERVICING” . Use the Lead Free solder. Manual soldering conditions • Soldering temperature: 320 ± 20˚C • Soldering time: Within 3 seconds • Soldering combination: Sn-3.0Ag-0.5Cu When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to prevent the Flux smoke from it. • • • • Short circuit using a soldering iron. Pick Up PCB www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 52 1 2 3 4 1 2 3 4 C D F A B E 6.2 TEST MODE POWER ON DSC - &&& GGF1381 Test mode remote control unit GGF1381 Test mode remote control unit OPEN/CLOSE (Player) OPEN/CLOSE Press the play key ( ) of the normal remote control unit. (Player) TEST MODE: PLAY TEST MODE: OFF An address is displayed OR ESC ESC TEST CHECK DVD, CD DVD disc POWER ON OFF POWER DISC SET Notes: • After going into test mode, if you play back the disc, "DISC-NON" is displayed. • The video signal and the audio signal are outputted during the test mode. • The SKIP key and the SCAN key are effective during the test mode. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 53 5 6 7 8 5 6 7 8 C D F A B E 6.3 TEST MODE IN Test Mode Functional Specification 1 Test mode entry In the power ON state, press the [ESC] (A8-5F) key and [TEST / RANDOM] (A8-5E) key in order of the Test mode remote control unit. • Light the all FL and LEDs. • OSD displays test mode. Note: * When pressing the keys of something, the FL displays "NO DISC" and the LED lighting disappears. 2 Release the Test mode • Turn off the power. • Press the [ESC] (A8-5F) key of the remote control unit. 3 LD ON DVD : Press the [TEST] (A8-5E) and [1] (A8-01) keys in order, and turn on the laser diode (650n). CD : Press the [TEST] (A8-5E) and [4] (A8-04) keys in order, and turn on the laser diode (780n). www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 54 1 2 3 4 1 2 3 4 C D F A B E 6.4 DISC REMOVAL METHOD 1. 2. 3. Remove the Top Cabinet and Front Cabinet. (Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.) Rotate the Main Gear in the direction of the arrow by hand. (Refer to Fig. 1, Fig.2) Draw the Tray. DISC REMOVAL METHOD AT NO POWER SUPPLY Fig. 1 DVD Deck Main Gear The laser diode used for a pickup head may be destroyed with external static electricity. Moreover, even if it is operating normally after repair, when static electricity discharge is received at the time of repair, the life of the product may be shortened. Please perform the following measure against static electricity, be careful of destruction of a laser diode at the time of repair. • Place the unit on a workstation equipped to protect against static electricity, such as conductive mat. • Soldering iron with ground wire or ceramic type is used. • A worker needs to use a ground conductive wrist strap for body. PREPARATION OF SERVICING Fig. 2 Rack Loading (White) DVD Player (Bottom Side) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 55 5 6 7 8 5 6 7 8 C D F A B E 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 DISPLAY SPECIFICATION OF THE TEST MODE Character in bold : Item name : Information display 1 5 6 10 11 8 9 3 2 12 15 13 14 1 Address indication The address being traced is displayed in number. (as for the DVD, indication of decimal number is possible.) DVD : ID indication (hexadecimal number, 8 digits) [∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗] CD : ID indication [∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗] 2 Code indication of remote control unit [R – ∗ ∗ ∗ ∗] In case of double code, display a 2nd code. 3 Main unit keycode indication [K – ∗ ∗] 5 Tracking status [TRKG – ∗ ∗ ∗] Tracking on : [ON] Tracking off : [OFF] 6 Spindle status [SPDL – ∗ ∗ ∗] [OFF], [CLV] 7 Mechanism (loading) position value [M – ∗ ∗] Unknown : [01] or [41] Open state : [04] Close state : [08] During opening : [12] During closing : [22] 8 Slider position [S – ∗ ∗ ∗ ∗] In Side Switch ON : [01] In Side Switch OFF : [00] 9 Output video system [V – ∗ ∗ ∗ ∗] NTSC system : [NTSC] PAL system : [PAL] Automatic setting : [AUTO] Scart terminal output [SK – ∗ ∗] (Display only the WY model which can do the output setting of scart terminal.) VIDEO : [00] S-VIDEO : [01] RGB : [02] 0 Disc sensing [DSC – ∗ ∗ ∗] The type of discs loaded is displayed. [DVD], [CD ], [VCD], [ ] - Jitter value [J – ∗ ∗ ∗ ∗] Note:Don’t use it. = Version of the FL controller [FL: ∗ ∗ ∗ ∗] ~ Region setting of the player [REG: ∗] Setting value : [1] to [6] ! Destination setting of the FL controller [MDL: ∗ ∗ ∗ ∗ / ∗ ∗ ∗] Four characters in the front represent code 01. Three characters in the back represent the destination code. J: /J, K: /KU, /KC, /KU/KC, R: /RL/RD, RAM : /RAM, LB: /LB, WY: /WY @ Version of the flash ROM [VERSION: ∗∗∗∗∗∗∗∗] 7 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 56 1 2 3 4 1 2 3 4 C D F A B E 7.1.2 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY • Service mode indication (ESC + CHP/TIM keys) ID Address The error rate is always displayed in exponential notation, e.g., ∗.∗ ∗ e - ∗, for both DVDs and CDs. EDC/ID/AV 1 error history (ID Address, EDC/ID Error, last eight errors) • Calculation of the average error rate (ESC + "5" [Test mode remote control unit] keys) The average of the last eight error rates is calculated and indicated in exponential notation. After the calculation is completed, "OK" or "NG" is displayed. If "NG" is displayed, the disc tray will open (for both DVDs and CDs) For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less • Indication of model information (ESC + CHAP keys) The items from 12 to 15 of the TEST MODE Indications are displayed. However, in the indications, S in the standard test mode is changed to CHIP VERSION, and M is changed to FL VERSION. For details, see 7.1.3. • Region confirmation mode (ESC + A.MON [Test mode remote control unit] + "1"-"8" [Test mode remote control unit] keys) After you press the A.MON key while holding the ESC key pressed and then input the region number, if the number is different from that set in the unit, an error message is displayed, and the tray opens. Command Contents Conditions Remote Control Key Name Remote Control Code Memory clear and region / revision indication CLEAR (∗1) A8-45 Average value measurement of DVD error rate 5 (∗1) A8-05 CD error rate measurement 5 (∗1) A8-05 Scart terminal output : VIDEO WY, models equipped with Scart terminal AUDIO AF-BE Scart terminal output : S-VIDEO SUBTITLE AF-36 Scart terminal output : RGB ANGLE AF-B5 Progressive OFF Only for progressive models R_SKIP A3-9D Progressive ON F_SKIP A3-9C ZOOM ON (X2 -> X4 -> x1) ZOOM AF-37 Service mode indication (error rate indication, etc.) CHP/TIM (∗1) A8-13 Model information indication CHAP (∗1) A8-40 Title search Input mode IN Title No. input Search execution SIDE A (∗1) Numbers (∗1) PLAY (∗1) A8-4D A8-00 to A8-09 A8-17 Region confimation mode A.MON (∗1) Numbers (∗1) A8-1E A8-01 to A8-08 Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC key of the remote control unit. To quit, press the ESC key ∗1 : Test mode remote control unit www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 57 5 6 7 8 5 6 7 8 C D F A B E 7.1.3 SPECIFICATION OF MODEL INFORMATION DISPLAY • Display contents Character in bold : Item name : Information display 1 3 2 5 6 1 Destination indication Display it according to model information set from the FL Driver IC. 2 Region No. 3 ROM number 4 REG CHK 5 SUM CHK 6 CHIP VERSION To display model information : Press the ESC key then the CHAP key. To close the model information display : Press the ESC key. AREA : WY REGION : 2 ROM NUMBER YAD5215B REG CHK 40 SUM CHK D2AD FL VERSION 1.08 CHIP VERSION 1389FE Don't Care Don't Care www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 58 1 2 3 4 1 2 3 4 C D F A B E 7.1.4 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE • Display during Service Mode To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed. To quit, press the ESC key. Service mode display 1 ID Address 2 Error rate (always displayed), in exponential notation ERROR RATE : ∗ ∗ ∗ ∗ ∗ ∗ ∗ ( ∗ ∗ ∗ ∗ ) • Calculation of the average error rate For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less 3 EDC/ID error history (ID Address, EDC/ID errors, last eight errors) Note: ∗ Error of AV1 is not supported in this player. Number of error Indication plan contents Character in bold : Item name : Information display 1 2 3 ex) For DVDs • Step 1 %%e -& %%e -6 : OK %%e -5 : OK %%e -4 : Refer to Step 2 %%e -3 : NG %%e -2 : NG • Step 2 %%e -4 3.0e -4 : OK 4.0e -4 : OK 5.0e -4 : OK 6.0e -4 : NG 7.0e -4 : NG www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 59 5 6 7 8 5 6 7 8 C D F A B E 7.1.5 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY CP2303 CP2301 C R2326 R2327 R2310 R2311 R2313 R2312 R2316 R2317 R2318 R2325 C4002 C4003 R2338 R2332 R2333 R2334 C2310 R2335 C2311 C2308 Q2302 Q2304 Q2303 Q2305 R2320 R2322 R2323 R2321 Q2307 Q2306 R2306 R2307 Q2301 R2309 R2308 2303 C2301 C2305 W819 R2337 C2320 W817 W809 To OPTICAL PICKU CP2301 CP2303 Case when this diagnosis is required : When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), cannot be performed How to diagnose In the case mentioned above, degradation of the laser diodes (LDs) mounted on the PICKUP Assy is suspected. Measure the voltage between the two ends of one of the resistors mentioned below. Measure the voltage between the two ends of R2321 or R2323 on the DVDM Assy. If the voltage is 0.4 V or higher, the 650-nm LD is degraded. No playback of a DVD : Measure the voltage between the two ends of R2320 or R2322 on the DVDM Assy. If the voltage is 0.4 V or higher, the 780-nm LD is degraded. No playback of a CD : If the measurements show degradation of an LD, replace the PICKUP Assy. SIDE A Front side DVD MT PCB ASSY A www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 60 1 2 3 4 1 2 3 4 C D F A B E 7.1.6 TROUBLE SHOOTING No. Symptoms Diagnosis Contents Possible Defective Points 1 The power is not turned on. Check the voltage of AT+3.3V, –28V and FLDC on the POWER SUPPLY Unit. POWER PCB ASSY Are wires of output connector (POWER PCB ASSY) and CP4003 (DVDM Assy) disconnected or damaged ? Connector / cable Check that the voltage at IC651-pin 10 (K 1) on the FLKY Assy becomes about 2.7 V when the POWER key is pressed and 0 V when it is released. OPERATION 2 Assy Tact SW (when operation of only the POWER key on the main unit is not accepted) Check that the voltage at OS651-pin 1 (IR) on the OPERATION1 Assy is in the range between 0 and 3.3 V while receiving signals from the remote control unit when any key on it is pressed. OPERATION Assy Remote receiver section (when operation of only the POWER key on the remote control unit is not accepted) 2 An opening screen is not displayed on the monitor (The FL display lights. The mechanism does not work.) • Check the voltage of E+6.8 V and SW+3.3 V on the POWER PCB ASSY. • Check the voltage of P.ON-H is about 2.8 V on the POWER PCB ASSY. POWER PCB Assy Check that the following voltage are output : IC4006-pin 5 : 1.8 V, on the DVD MT PCB Assy. DVD MT PCB Assy 1.8 V Regulator IC (IC4006) Is a resonator (X4001 : 27MHz) on the DVD MT Assy oscillating ? DVD MT PCB Assy Crystal resonator (X4001) • Are the signals input into IC4005-pin 16 (DWE#), pin 19 (DCS#) and pin 38 (SDCLK) on the DVD MT Assy ? (Is a signal fluctuating ?) → Communication with SDRAM DVD MT PCB Assy DVD IC (IC4001) Flash ROM (IC4004) SDRAM (IC4005) Is a signal output from IC4004-pin 28 (PRD#) on the DVD MT Assy? (Is a signal fluctuating for several hundred mS after the power is turned on ?) DVD MT PCB Assy Flash ROM (IC4004) Are the signals of IC4003-pin 5(SDA) and pin 6(SCL) on the DVD MT Assy fluctuating for one or two seconds after the power is turned ? DVD MT PCB Assy EEPROM (IC4003) 3 An opening screen is not displayed on the monitor (The FL display lights. The mechanism does not work.) Check the video signal path between DVD IC (DVD MT Assy IC4001) and video-out terminal (see the block diagram) DVD MT PCB Assy Video circuit after DVD IC (IC4001) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 61 5 6 7 8 5 6 7 8 C D F A B E No. Symptoms Diagnosis Contents Possible Defective Points 4 A tray cannot be opened. (An opening screen is displayed on the monitor) Does the voltage of CP2302-pin 3 and pin 1 on the DVD MT Assy change normally ? Pin 5 (SW2(TRIN)): Tray is fully closed: "L" Pin 3 (SW1(TROUT)): Tray is fully opened: "L" Tray SW Is a LOAD-DRV signal reaching ? DVD MT PCB Assy DVD IC (IC4001) Are the signals output from IC2301-pin 5 and pin 6 (CP2302-pin 4 and pin 5) on the DVD MT Assy ? Pin 5: Approx. 4.5 V during opening tray approx. 0V during closing tray. Pin 4: Approx. 0V during opening tray approx. 4.5 V during closing tray. DVD MT PCB Assy FTS Driver IC (IC2301) Are wires of CP2302 and CP2303 on the DVD MT Assy disconnected or damaged ? Connector / cable Does the voltage of CP2303-pin 5 change by pressing the Inside switch. Inside switch 5 Playback impossible (no focusing) Are the signals output from IC2301-pin 9 (F+) and pin 8 (F–) on the DVD MT Assy ? DVD MT PCB Assy FTS Driver IC (IC2301) Does 650-nm LD emit light ? Does a pickup lens move up / down ? Does an actuator spring bend ? Pickup Are plastic parts damaged ? Or is a shaft detached ? Is the turntable detached or tilted ? Mechanism section (motor) Is flexible cable of CP2301 on the DVD MT Assy disconnected or damaged ? Flexible cable / connector Is signal output from IC4001-pin 42 (FOSO) on the DVD MT Assy ? (Device control of about 1.4 V is output usually. It is fluctuated by about ± 250 mV with focus up / down.) DVD MT PCB Assy DVD IC (IC4001) 6 Playback impossible (Spindle does not turn) Are the signals output from IC2301-pin 13 (MOT SPDL–), and pin 14 (MOT SPDL+) on the DVD MT Assy ? Is pin 41, 42 (STBY) fixed LOW? DVD MT PCB Assy FTS Driver IC (IC2301) Is there any part detached from the spindle motor ? Or Is there any foreign object lodged in it ? Mechanism section (Spindle motor) Are wires of CP2303 on the DVD MT Assy disconnected or damaged ? Flexible cable / connector Is signal output from IC4002-pin 37 (DMSO) on the DVD MT Assy ? DVD MT PCB Assy DVD IC (IC4001) 7 Playback impossible (Playback stops) Does 650-nm LD deteriorate ? If the voltage at each both ends of R2321 and R2323 on the DVD MT Assy is 0.4 V or more, the 650-nm LD is definitely deteriorated. 650-nm LD deteriorated. (When playback of a DVD is impossible) Does 780-nm LD deteriorate ? If the voltage at each both ends of R2320 and R2322 on the DVD MT Assy is 0.4 V or more, the 780-nm LD is definitely deteriorated. 780-nm LD deteriorated. (When playback of a CD is impossible) Are there scratches or dirt on the disc ? Disc 8 Picture disturbance during playback (block noise, freeze, other) Are there scratches or dirt on the disc ? Is there a problem with the format of the disc ? Disc 9 No sound (Picture is normal) Is signal output from IC4001-pin184 and pin 186 on the DVD MT Assy ? DVD MT PCB Assy DVD IC (IC4001) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 62 1 2 3 4 1 2 3 4 C D F A B E Symptoms That May Occur When Any Of The Following ICs Is In Failure IC Symptoms EEP ROM (DVD MT PCB Assy : IC4003) User's data cannot be stored in memory. The ID number is lost. 16M Flash ROM (DVD MT PCB Assy : IC4004) The power cannot be turned on. Downloading of the firmware cannot be performed. DVD IC (DVD MT PCB Assy : IC4001) Any kind of symptoms (no power, a failure in any of the servo, video and audio systems, etc.) may be generated, because the DVD processing is performed by a single chip. 64M SDRAM (DVD MT PCB Assy : IC4005) No power. Block noise is generated during playback. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 63 5 6 7 8 5 6 7 8 C D F A B E 7.2 DISASSEMBLY 1. REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS 1-3: POWER PCB (Refer to Fig. 1-3) 1. 2. 3. 4. Disconnect the following connectors : (CP4003). Remove the screw 1. Remove the 4 screws 2. Remove the Power PCB in the direction of arrow. 1. 2. 3. 4. Short circuit the position shown in Fig. 1-4 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged. Disconnect the following connectors: (CP2301, CP2302, CP2303). Remove the 4 screws 1. Remove the DVD Deck in the direction of arrow. 1-3: DVD DECK (Refer to Fig. 1-4) NOTE Before your operation, please read “PREPARATION OF SERVICING”. Use the Lead Free solder. Manual soldering conditions • Soldering temperature: 320 ± 20˚C • Soldering time: Within 3 seconds • Soldering combination: Sn-3.0Ag-0.5Cu When Soldering/Removing of solder, use the drawing equipment over the Pick Up Unit to prevent the Flux smoke from it. When installing the DVD Deck, remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector. 1. 2. 3. 4. 5. 1-4: DVD PCB (Refer to Fig. 1-5) 1. 2. 3. Remove the 5 screws 1. Remove the 4 screws 2. Remove the DVD PCB in the direction of arrow. Fig. 1-4 Short circuit using a soldering iron. DVD Deck 1 1 1 1 Pick Up PCB 1-1: 1. 2. 3. 4. 5. 6. 7. Remove the 5 screws 1. Remove the Top Cabinet in the direction of arrow (A). Disconnect the following connector: (CP4002). Unlock the 4 supports 2. Remove the Front Cabinet in the direction of arrow (B). Remove the 10 screws 3. . Remove the Operation 1/2/3 PCB in the direction of arrow(C). TOP CABINET/FRONT CABINET/OPERATION 1/2/3 PCB (Refer to Fig. 1-1) 2 2 2 2 1 Power PCB Fig. 1-3 Fig. 1-5 DVD PCB 111 2 2 2 1 2 1 1 (B) (A) 1 1 1 2 1 Front Cabinet 2 2 2 (C) (C) (C) Operation PCB Operation 2 PCB Operation 3 PCB 3 3 3 3 3 3 3 3 3 3 Fig. 1-1 Top Cabinet 1-2: KARAOKE PCB (Refer to Fig. 1-2) 1. 2. 3. Disconnect the following connector: (CP8003). Remove the 2 screws 1. Remove the Karaoke PCB in the direction of arrow. Fig. 1-2 Karaoke PCB 1 1 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 64 1 2 3 4 1 2 3 4 C D F A B E 7.3 DVD DECK SECTION 2. REMOVAL OF DVD DECK PARTS 2-1: TRAY (Refer to Fig. 2-1-A) Set the Tray opened. (Refer to the DISC REMOVAL METHOD AT NO POWER SUPPLY) Unlock the 2 supports 1 and draw it while sagging the Tray. 1. 2. Fig. 2-1-A Tray Loader Ass'y NOTE 1. In case of the Tray installation, install them as the circled section of Fig. 2-1-B so that the each markers are met. 2-2: TRAVERSE ASS'Y (Refer to Fig. 2-2-A) Remove the screw 1. Unlock the 2 supports 2. Remove the Insulator (R) from the Loader Sub Ass'y. Remove the Traverse Ass'y. 1. 2. 3. 4. Fig. 2-2-A Tray Loader Ass'y Fig. 2-1-B Insulator (R) NOTE 1. Do not disassemble the DVD DECK PARTS except listed parts here. Minute adjustments are needed if the disassemble is done. If the repair is needed except listed parts, replace the DVD MECHA ASS'Y. NOTE 1. 2. In case of the Traverse Ass'y, install it from (1) to (4) in order. (Refer to Fig. 2-2-B) In case of the Traverse Ass'y installation, hook the wire on the Loader Ass'y as shown Fig. 2-2-C. 1 Traverse Ass'y Loader Sub Ass'y Fig. 2-2-B Check Lock Traverse Ass'y Rack Loading Loader Ass'y (Bottom Side) Holder Traverse Fig. 2-2-C Loader Ass'y Check Hook Loading Belt Gear Pulley 1 2-3: LOADING MOTOR PCB ASS'Y/ LOADING BELT (Refer to Fig. 2-3-A) 1. 2. 3. 4. 5. 6. Remove the Loading Belt. Remove the screw 1. Remove the Loading Motor PCB Ass'y. Remove the 2 screws 2. Remove the Loading Motor. Remove the Gear Pulley. Fig. 2-3-A Loading Motor PCB Ass’y • Screw Torque: 2.0 ± 0.3kgf•cm • Screw Torque: 2.5 ± 0.3kgf•cm (Screw 1) • Screw Torque: 1.0 ± 0.3kgf•cm (Screw 2) 2 2 Loading Motor 1 1 2 2 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 65 5 6 7 8 5 6 7 8 C D F A B E BROWN (1) WHITE (2) NOTE 1. 2. 3. 4. In case of the Pulley Motor installation, check if the value of the Fig. 2-3-B is correct. When installing the wire of the Loading Motor PCB Ass'y, install it correctly as Fig. 2-3-C. Manual soldering conditions • Soldering temperature: 350 ± 5˚C • Soldering time: Within 4 seconds • Soldering combination: Sn-3.0Ag-0.5Cu When installing the Loading Motor PCB Ass'y, install it correctly as Fig. 2-3-D. In case of the Loading Motor PCB Ass'y installation, hook the wire on the Loader Sub Ass'y as shown Fig. 2-3-E. Fig. 2-3-B 7.0 ± 0.1mm Safety surface for pressing of the insert. Loading Motor Pulley Motor Check Hook Loading Motor PCB Ass’y Loading Motor PCB Ass’y Fig. 2-3-C Fig. 2-3-E Check Hook Fig. 2-3-D Rack Loading A B The Lever should be position between A and B. Check Hook Rack Loading 2 Loader Sub Ass’y Gear Main 2-4: RACK LOADING/MAIN GEAR/PULLEY GEAR (Refer to Fig. 2-4-A) 1. 2. 3. Unlock the support 1 and remove the Gear Pulley. Remove the Gear Main. Press down the catcher 2 and slide the Rack Loading. Gear Pulley 1 Fig. 2-4-A NOTE 1. 2. In case of the Rack Loading installation, hook the Rack Loading on the Loader Sub Ass'y as shown Fig. 2-4-B. When installing the Gear Main, take care the direction of up or down as shown Fig. 2-4-C. Fig. 2-4-B Rack Loading Check Hook Fig. 2-4-C Main Gear Up Side Down Side 2-5: CLAMPER ASS'Y (Refer to Fig. 2-5-A) Press the Clamper and rotate the Plate Clamper clockwise, then unlock the 3 supports 1. Remove the Plate Clamper, Magnet Clamper and Clamper. 1. 2. Plate Clamper Magnet Clamper Fig. 2-5-A Main Frame Clamper 1 1 1 Loader Sub Ass'y (Bottom Side) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 66 1 2 3 4 1 2 3 4 C D F A B E Holder Traverse Insulator (F) Traverse Ass'y Insulator (F) Insulator (R) NOTE 1. In case of the Clamper Ass'y installation, install correctly as Fig. 2-5-B. Fig. 2-5-B Plate Clamper Clamper 2-6: Remove the Holder Traverse. Remove the 2 Insulator (F). Remove the Insulator (R). 1. 2. 3. Fig. 2-6-A HOLDER TRAVERSE/INSULATOR (F)/INSULATOR (R) (Refer to Fig. 2-6-A) NOTE 1. In case of the Insulator (F) installation, install correctly as Fig. 2-6-B. Fig. 2-6-B Traverse Holder Insulator (F) 2-7: Unlock the support 1. Remove the Gear Middle. Remove the screw 2. Remove the Rack Feed Ass'y. Remove the screw 3. Remove the Switch PCB Ass'y. Remove the screw 4. Remove the Gear Feed. Remove the 2 screws 5. Remove the Feed Motor. Remove the Gear Motor. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. SWITCH PCB ASS'Y/GEAR MIDDLE/GEAR FEED/RACK FEED ASS'Y/FEED MOTOR (Refer to Fig. 2-7-A) 3 Gear Middle Gear Motor Feed Motor • Screw Torque: 1.3 ± 0.3kgf•cm (Screw 2) • Screw Torque: 3.0 ± 0.3kgf•cm (Screw 3 4 ) • Screw Torque: 1.0 ± 0.3kgf•cm (Screw , 5) Switch PCB Ass'y 2 4 Rack Feed Ass'y Gear Feed 5 Fig. 2-7-A Traverse Ass'y 5 1 NOTE 1. 2. 3. 4. When installing the Rack Feed Ass'y, push both ends to align the teeth as shown Fig. 2-7-B. Then install it. In case of the Gear Motor installation, check if the value of the Fig. 2-7-C is correct. When installing the wire of the Switch PCB Ass'y, install it correctly as Fig. 2-7-D. Manual soldering conditions • Soldering temperature: 350 ± 5˚C • Soldering time: Within 4 seconds • Soldering combination: Sn-3.0Ag-0.5Cu After the assembly of the Traverse Ass'y, hook the wire on the Traverse Ass'y as shown Fig. 2-7-E. [OK] [NG] Fig. 2-7-B Rack Feed Ass'y Push Push Fig. 2-7-C 8.0 ± 0.2mm Safety surface for pressing of the insert. Feed Motor Gear Motor Check Lock Pickup leneses GEM1004 GED-008 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 67 5 6 7 8 5 6 7 8 C D F A B E [ 24 pin FFC ] When installing the FFC, fold it correctly and install it as shown from Fig. 2-8. 2-8: FFC WIRE HANDLING 1. Do not make the folding lines except the specified positions for the FFC. 1. NOTE Fig. 2-8 Traverse Ass'y Check Hook Check Hook Check Hook Check Hook Fig. 2-7-E ~ FEED MOTOR ~ WHITE (4) BROWN (3) ~ SPINDLE MOTOR ~ YELLOW (2) GREEN (1) Fig. 2-7-D Switch PCB Ass'y • Install wire from(1) to (4) in order. To Pick Up PCB Reinforcement Plat • Loosen the wirein the direction of the arrows. Printing _Serface 85±1 mm www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 68 1 2 3 4 1 2 3 4 C D F A B E 7.4 IC INFORMATION IC4001 MT1389FE / E-L MPEG/MICON/DSP 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121122 123 124 125 126 127 128 129 130 131132 133134 135 136 137 138 139 140 141142 143 144 145 146 147 148 149150 151152 153 154 155 156 157 158 159 160 161162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 1 10 100 11 12 13 14 15 16 17 18 19 2 20 21 22 23 24 25 26 27 28 29 3 30 31 32 33 34 35 36 37 38 39 4 40 41 42 43 44 45 46 47 48 49 5 50 51 52 53 54 55 56 57 58 59 6 60 61 62 63 64 65 66 67 68 69 7 70 71 72 73 74 75 76 77 78 79 8 80 81 82 83 84 85 86 87 88 89 9 90 91 92 93 94 95 96 97 98 99 AGND DVDA DVDB DVDC DVDRFIP DVDRFIN MA MB MC DVDD SB SC SD CDFON CDFOP SVDD3 RFLVL/RFON SGND V2REFO V20 FEO TEO TEZISLV DMO FMO PWMOUT1/ADIN0 FOO GPIO2 DVDD18 IOA2 IOA4 IOA5 IOA7 HIGHA0 HIGHA5 HIGHA4 HIGHA3 HIGHA6 DVDD3 HIGHA7 IOA6 55 56 57 58 214 213 215 216 IOA18 IOA19 IOWR# A16 AD2 DVSS (1.8) AD1 AD0 IOOE# IOA1 IOCS# IOA20 HIGHA1 HIGHA2 AD3 AD4 AD5 IOA21 ALE AD7 A17 IOA0 DVDD18 UWR# URD# DVDD3 UP1_2 UP1_3 GPIO6 UP1_4 UP1_5 UP1_6 UP1_7 UP3_0 UP3_1 UP3_4 UP3_5 GPIO7 ICE PRST# IR INT0# DQM0 RD4 RD3 RD2 RD1 RD0 RD15 RD14 RD13 RD12 105 106 107 108 RD11 RD10 DVSS (1.8) RD9 RD8 DQM1 RWE# RD7 RD6 RD5 DVDD3 BA1 RA10 RA0 DVDD18 CAS# RAS# RCS# BA0 RA1 RA2 RCLK RA3 DVDD3 RA11 RA9 RA8 RA7 RA6 RA5 RA4 DVDD18 GPIO3 GPIO4 DVSS (3.3) GPIO5 ABCK ACLK ASDATA1 ASDATA2 MC_DATA DACVSSC CVBS DACVDDB DACVSSB G DACVSSA B AKIN2 ADVCM AADVDD APLLVDD APLLCAP APLLVSS ARF (Sub-woofer) SPDIF DACVDDC VREF 162 161 160 159 ADCVDD3 ADCVSS RFVDD3 RFRPAC HRFZC CRTPLP RFGND OSN ALRCK ASDATA0 AADVSS R ADACVSS2 ADACVSS1 AL/SDATA2 AVCM ARS ALF (CENTER) ALS/DATA0 ADACVDD2 ADACVDD1 RFVDD18 RFGND18 AR/SDATA1 AKIN1 XTALI LPFIN FS TROPENPWM FG/ADIN1 GPIO0/VSYN GPIO1/HSYN OSP AD6 CSO/RFOP RFRPDC VREFO IOA3 TPI MD SA AVDD3 IREF RFGC OP_OUT OP_INN OP_INP MIDI1 TNI MIDI2 LDO2 LDO1 TRO CKE ASDATA3 DACVDDA LPFOP LPFIP LPFON PLLVDD3 IDACEXLP PLLVSS JITFN JITFO XTALO MT1389FE/E-L (DVD MT PCB ASSY: IC4001) • MPEG / MICON / DSP • Pin Arrangement (Top view) Data PLL 5.1ch Audio DAC APLL 2ch ADC 108 Mhz DLL VIDEO DAC RF Circuits INTERNAL RF DMPLL NEW • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. INT_RF AUDIO_DAC INT_RF APLL VDAC AUD_ADC www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 69 5 6 7 8 5 6 7 8 C D F A B E • MPEG / MICON / DSP Microcomputer • Block Diagram DVD PUH Module RF Amplifier Video DAC CVBS, Y/C Component Videop Video Processor De- interlacer Servo IO Spindle Control Memory Controller System CPU GPIO IR/VFD System Parser CPPM/CPRM DRM 32-bit RISC Audio Output Audio DAC SPDIF MPEG-1/2 JPEG Video Decoder Servo Processor Audio DSP Debug Port 108Mhz TV Encoder Motor Drive FLASH ROM DRAM www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 70 1 2 3 4 1 2 3 4 C D F A B E • MPEG/MICON/DSP CPU • Pin Function MT1389FE/E-L (DVD MT PCB ASSY : IC4001) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 71 5 6 7 8 5 6 7 8 C D F A B E www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 72 1 2 3 4 1 2 3 4 C D F A B E www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 73 5 6 7 8 5 6 7 8 C D F A B E www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 74 1 2 3 4 1 2 3 4 C D F A B E www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 75 5 6 7 8 5 6 7 8 C D F A B E www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 76 1 2 3 4 1 2 3 4 C D F A B E www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 77 5 6 7 8 5 6 7 8 C D F A B E www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 78 1 2 3 4 1 2 3 4 C D F A B E www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 79 5 6 7 8 5 6 7 8 C D F A B E Note: 1. The Main column is the main function, Alt. means alternative function. 2. The external TV encoder mode only supports CCIR-656 mode. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 80 1 2 3 4 1 2 3 4 C D F A B E 7.5 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY Disc / content format playback compatibility This player is compatible with a wide range of disc types (media) and formats. Playable discs will generally feature one of the following logos on the disc and/or disc packaging. Note however that some disc types, such as recordable CD and DVD, may be in an unplayable format—see below for further compatibility information. Pleasealso note that recordable discs cannot be recorded using this player. • This unit will play DVD+R/+RW discs. • is a trademark of DVD Format/Logo Licensing Corporation. • is a trademark of Fuji Photo Film Co. Ltd. • Also compatible with KODAK Picture CD This player supports the IEC’s Super VCD standard. Compared to the Video CD standard, Super VCD offers superior picture quality, and allows two stereo soundtracks to be recorded. Super VCD also supports the widescreen size. About DualDisc playback A DualDisc is a new two -sided disc, one side of which contains DVD content video, audio, etc. while the other side contains non-DVD content such as digital audio material. The non-DVD, audio side of the disc is not compliant with the CD Audio specification and therefore may not play. The DVD side of a DualDisc plays in this product. Formore detailed information on the DualDisc specification, please refer to the disc manufacturer or disc retailer. CD-R/RW compatibility • Compatible formats: CD-Audio, Video CD , ISO 9660 CD-ROM* containing MP3, WMA, JPEG or DivX video files * ISO 9660 Level 1 or 2 compliant. CD physical format: Mode1, Mode2 XA Form1. Romeo and Joliet file systems are both compatible with this player. • Multi-session playback: No • Unfinalized disc playback: No • Filestructure (may differ): Up to 299 folders on a disc; up to 648 folders and files (combined) within each folder DVD-Video DVD-R DVD-RW Video CD Fujicolor CD Audio CD CD-R CD-RW DVD+R/DVD+RW compatibility Only DVD+R/DVD+RW discs recorded in ‘Video Mode (DVD Video Mode)’ which have been finalized, can be played back. However, some editing made during the recording may not be played back accurately. DVD-R/RW compatibility • Compatible formats: DVD-Video, Video Recording (VR)* * Editpoints may not play exactly as edited; screen may go momentarily blank at edited points. • Unfinalized playback: No • WMA/MP3/JPEG file playback on DVD-R/ RW: No Compressed audio compatibility • Compatible formats: MPEG-1 Audio Layer 3 (MP3), Windows Media Audio (WMA) • Sampling rates: 32 kHz, 44.1 kHz or 48 kHz • Bit-rates: Any (128 Kbps or higher recommended) • VBR (variable bit rate) MP3 playback: No • VBR WMA playback: No • WMA lossless encoding compatible: No • DRM (Digital Rights Management) compatible: Yes (DRM-protected audio files will not play in this player—see also DRM in the Glossary) • Fileextensions: .mp3, .wma (these must be used for the player to recognize MP3 and WMA files – do not use for other file types) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 81 5 6 7 8 5 6 7 8 C D F A B E About WMA The Windows Media ® logo printed on the box indicates that this player can playback Windows Media Audio content. WMA is an acronym for Windows Media Audio and refers to an audio compression technology developed by Microsoft Corporation. WMA content can be encoded by using Windows Media Player version 7, 7.1, Windows Media ® ® Player for Windows XP, or Windows Media ® ® Player 9 Series. Microsoft, Windows Media, and the Windows logo are trademarks, or registered trademarks of Microsoft Corporation in the United States and/ or other countries. About DivX DivX is a compressed digital video format created by the DivX video codec from DivX, ® Inc.This player can play DivX video files burned on CD-R/RW/ROM discs. Keeping the same terminology as DVD-Video, individual DivX video files are called "Titles". When naming files/titles on a CD-R/RW disc prior to burning, keep in mind that by default they will be played in alphabetical order. Displaying DivX subtitle files The font sets listed below are available for DivX external subtitle files. You can see the proper font set on-screen by setting the Subtitle Language to match the subtitle file. This player supports the following language groups: Group 1: Albanian (sq), Basque (eu), Catalan (ca), Danish (da), Dutch (nl), English (en), Faroese (fo), Finnish (fi), French (fr), German (de), Icelandic (is), Irish (ga), Italian (it), Norwegian (no), Portuguese (pt), Rhaeto- Romanic (rm), Scottish (gd), Spanish (es), Swedish (sv) Group 2: Albanian (sq), Croatian (hr), Czech (cs), Hungarian (hu), Polish (pl), Romanian (ro), Slovak (sk), Slovenian (sl) Group 3: Bulgarian (bg), Byelorussian (be), Macedonian (mk), Russian (ru), Serbian (sr), Ukrainian (uk) Group 4: Hebrew (iw), Yiddish (ji) Group 5: Turkish (tr) • Some external subtitle files may be displayed incorrectly or not at all. • For external subtitle files the following subtitle format filename extensions are supported (please note that these files are not shown within the disc navigation menu): .srt, .sub, .ssa, .smi • The filename of the movie file has to be repeated at the beginning of the filename for the external subtitle file. • The number of external subtitle files which can be switched for the same movie file is limited to a maximum of 10. DivX video compatibility • Official DivX Certified product. ® • Playsall versions of DivX video (including ® DivX 6) with standard playback of DivX ® ® media files. • File extensions: .avi and .divx (these must be used for the player to recognize DivX video files). Note that all files with the .avi extension are recognized as MPEG4, but not all of these are necessarily DivX video files and therefore may not be playable on this player. DivX, DivX Certified, and associated logos are trademarks of DivX, Inc. and are used under license. JPEG file compatibility • Compatible formats: Baseline JPEG and EXIF2.2* still image files up to a resolution of 3072 x 2048. *File format used by digital still cameras. • Progressive JPEG compatible: No • File extensions: .jpg (must be used for the player to recognize JPEG files – do not use for other file types) PC-created disc compatibility Discs recorded using a personal computer may not be playable in this unit due to the setting of the application software used to create the disc. In these particular instances, check with the software publisher for more detailed information. Discs recorded in packet write mode (UDF format) are not compatible with this player. Check the DVD-R/RW or CD-R/RW software disc boxes for additional compatibility information. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 82 1 2 3 4 1 2 3 4 C D F A B E 8. PANEL FACILITIES 8.1 FRONT PANEL SECTION 1 STANDBY/ON Press to switch the player on or into standby. 2 Disc tray 3 9 � OPEN/CLOSE Press to open or close the disc tray. 4 11 � Press to pause playback. Press again to restart. 5 10 � Press to start or resume playback. 12 � Press to stop the disc (you can resume play- back by pressing � (play)). Compatible 8 Display Description of the display. 13 � and � � • Press and hold for fast reverse/forward scanning. • Press to jump to the previous/next chapter or track. 18 This mark indicates compatibility with DVD-RW discs recorded on a DVD recorder in Video Recording mode. TOP MENU ENTER & cursor buttons MENU 6 RETURN 7 HOME MENU 14 ECHO control (DV-595K only) 15 VOLUME control (DV-595K only) 16 MIC input jacks (DV-595K only) Front panel Displays the ‘top menu’ of a DVD disc—this varies with the disc. Displays a DVD disc menu—this varies with the disc and may be the same as the ‘top menu’. Selects the current menu option. Returns to the previously dis-played menu screen. DV-595K 9 1 6 7 10 8 11 12 18 13 2 3 4 5 16 15 14 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 83 5 6 7 8 5 6 7 8 C D F A B E 8.2 REMOTE CONTROL Remote control 6 ENTER & cursor buttons Use to navigate on-screen displays and menus. Press ENTER to select an option or execute a command. 7 HOME MENU Press to display (or exit) the on-screen display. 8 Use for reverse slow motion playback, frame reverse and reverse scanning. 9 Press to start or resume playback. 10 Press to jump to the beginning of the current chapter or track, then to previous chapters/ tracks. 11 Press to pause playback; press again to restart. 12 PLAY MODE Press to display the Play Mode menu. (You can also get to the Play Mode menu by pressing HOME MENU and selecting Play Mode). LOW ( � ) (for DV-595K) (for DV-393 and DV-490V) HIGH ( � ) (for DV-595K) � � KEY CONTROL DV-595K 12 13 1 Press to switch the player on or into standby. 2 AUDIO Press to select the audio channel or language. 3 SUBTITLE Press to select a subtitle display. 4 Number buttons 5 TOP MENU Press to display the top menu of a DVD disc. 13 SURROUND Press to activate/switch off 2 V/SRS TruSurround. � � www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 84 1 2 3 4 1 2 3 4 C D F A B E Remote control 2 14 Press to open or close the disc tray. 15 ANGLE Press to change the camera angle during DVD multi-angle scene playback. 16 CLEAR Press to clear a numeric entry. 17 ENTER Use to select menu options, etc. 18 MENU Press to display a DVD disc menu, or the Disc Navigator if a VR format DVD-RW, CD, Video CD , MP3, WMA or JPEG disc is loaded. 19 RETURN Press to return to a previous menu screen. 20 Use for forward slow motion playback, frame advance and forward scanning. 21 Press to jump to the next chapter or track. 22 Press to stop the disc (you can resume playback by pressing (play)). 23 DISPLAY Press to display information about the disc playing. 24 ZOOM Press to change the zoom level. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 85 5 6 7 8 5 6 7 8 C D F A B E www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com DV-595K-S 86 1 2 3 4 1 2 3 4 C D F A B E Service Remote Control Unit GGF1381 diagnosis Name Jig No. Remarks DVD Test Disc (DVD-Video,NTSC) GGV1025 Operation Check CD Test Disc STD-905 Operation Check 7 Jigs list Lubricants and Glues list Cleaning Daifree GEM1036 (ZLX-ME413A) Refer to "2.3 06 DVD MECHA SECTION" Grease GYA1001 (ZLB-PN397B) Refer to "2.3 06 DVD MECHA SECTION" Grease GYA1018 Refer to "2.3 06 DVD MECHA SECTION" Name Lubricants and Glues No. Remark Name Lubricants and Glues No. Remark • Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Pickup leneses Cleaning liquid : GEM1004 Cleaning paper : GED-008 Position to be cleaned Cleaning tools Remark Position to be cleaned Cleaning tools Remark Refer to "2.3 06 DVD MECHA SECTION" Refer to "7.3 DVD DECK SECTION" www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com

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