ORDER NO. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2001 RRV2459 T – ZZK MAY 2001 Printed in Japan THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model No. Order No. Remarks VSX-D810S/KUXJI RRV2431 ¶ This service manual should be used together with the following manual(s): AUDIO/VIDEO MULTI-CHANNEL RECEIVER VSX-D810S VSX-D810S-G CONTENTS 1. CONTRAST OF MISCELLANEOUS PARTS ........ 2 2. SCHEMATIC DIAGRAM ....................................... 6 3. PCB CONNECTION DIAGRAM .......................... 10 Type Model Power Requirement The voltage can be converted by VSX-D810S VSX-D810S-G the following method. SDPWXJI – AC110V/120-127V/220V/240V With the voltage selector BXJI – AC110V/120-127V/220V/240V With the voltage selector HLXJI – AC220-230V AC240V, ∗ ∗ : Alter the wiring of the Power-supply block at the primary winding of Power-transformer referring to the "Line Voltage Selection" described in this Manual. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com VSX-D810S, VSX-D810S-G 2 1. CONTRAST OF MISCELLANEOUS PARTS CONTRAST TABLE Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. Reference Nos. indicate the pages and Nos. in the service manual for the base model. NOTES: When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5 6 1 4 7 3 R 5 0 1 R 0 5 6 2 1 560 47k 0.5 1 RD1/4PU J RD1/4PU J RN2H K RS1P K 56 x 101 47 x 103 R50 1R0 561 473 5.62k RN1/4PC F 562 x 101 5621 VSX-D810S/SDPWXJI, VSX-D810S-G/BXJI, HLXJI and VSX-D810S/KUXJI are constructed the same except for the following : Part No. Ref. No. Mark Symbol and Description VSX-D810S VSX-D810S VSX-D810S-G VSX-D810S-G Remarks /KUXJI /SDPWXJI /BXJI /HLXJI PCB ASSEMBLIES NSP AMP&PS ASSY XWK3023 XWK3025 XWK3025 XWK3024 P5- 2 AMP&PRIMARY ASSY XWZ3380 XWZ3382 XWZ3382 XWZ3381 P5-12 NSP TRANS 1 ASSY XWZ3390 Not used Not used XWZ3390 VOLTAGE SELECT SW ASSY Not used XWZ3394 XWZ3394 Not used No. 1 P5-11 FM/AM TUNER MODULE AXQ7231 AXQ7228 AXQ7228 AXQ7228 NSP COMPLEX ASSY XWK3010 XWK3012 XWK3012 XWK3013 P6- 1 FRONT ASSY XWZ3345 XWZ3347 XWZ3347 XWZ3348 MECHA SW ASSY Not used XWZ3358 XWZ3358 XWZ3358 No. 2 PACKING SECTION P3- 2 NSP Warranty Card ARY7045 Not used Not used Not used P3- 5 Operating Instructions (English) XRB3004 Not used Not used Not used P3- 5 Operating Instructions Not used XRE3038 XRE3038 XRE3038 (English/Chinese/Spanish) P3-13 Packing Case XHD3147 XHD3159 XHD3161 XHD3160 Caution 220V Label Not used ARR1003 ARR1003 Not used AC Plug Adapter Not used Not used AKX7011 Not used Accessories EXTERIOR SECTION P5-15 Power Transformer (AC120V) XTS3044 Not used Not used Not used P5-15 Power Transformer Not used XTS3049 XTS3049 Not used (AC110V/120-127V/220V/240V) P5-15 Power Transformer (AC220-230V) Not used Not used Not used XTS3047 P5-16 Fuse (FU1 : 10A) REK1087 Not used Not used Not used P5-16 Fuse (FU1 : T6.3A) Not used REK1030 REK1030 Not used P5-16 Fuse (FU1 : T3.15A) Not used Not used Not used REK1027 P5-18 Fuse (FU701 : 10A) REK1087 Not used Not used Not used P5-19 Cord Stopper/Cord Bush CM-22C AEC7317 AEC7317 CM-22B P5-20 AC Power Cord VDG1075 XDG3010 XDG3010 VDG1076 P5-39 Rear Panel XNC3077 XNC3088 XNC3088 XNC3089 P5-40 Bonnet Case XZN3112 XZN3112 XZN3114 XZN3114 Screw (Both sides of Bonnet Case) FBT40P080FZK FBT40P080FZK FBT40P080FNI FBT40P080FNI Fuse (FU2, FU3 : T3.15A) Not used REK1027 REK1027 Not used No. 3 NSP Fuse Card Not used XAX3218 XAX3218 AAX7493 No. 4 Voltage Selector Not used AKX-507 AKX-507 Not used No. 5 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com VSX-D810S, VSX-D810S-G 3 Part No. Ref. No. Mark Symbol and Description VSX-D810S VSX-D810S VSX-D810S-G VSX-D810S-G Remarks /KUXJI /SDPWXJI /BXJI /HLXJI FRONT PANEL SECTION P6- 9 Name Plate PAM1776 PAM1776 PAM1779 PAM1779 P6-11 Select Knob XAB3008 XAB3008 XAB3009 XAB3009 P6-12 Volume Knob XAB3011 XAB3011 XAB3012 XAB3012 P6-13 Power Button XAD3062 XAD3062 XAD3063 XAD3063 P6-15 Jog Button XAD3065 XAD3065 XAD3066 XAD3066 P6-16 Door Button XAD3070 XAD3070 XAD3071 XAD3071 P6-18 Display Panel XAK3172 XAK3172 XAK3186 XAK3186 P6-19 Button Cover XAK3253 XAK3224 XAK3225 XAK3225 P6-20 Cushion XED3001 XED3001 XED3002 XED3002 P6-21 Front Panel XMB3033 XMB3041 XMB3042 XMB3042 P6-26 NSP Door Assy XXG3068 XXG3068 XXG3075 XXG3075 P6-27 Door XAK3173 XAK3173 XAK3174 XAK3174 P6-28 Door Cover XAK3175 XAK3175 XAK3176 XAK3176 P6-29 Screw XBA3001 XBA3001 XBA3002 XBA3002 Power Button M Not used AAD7442 AAD7491 AAD7491 No. 6 Notes : ÷The numbers in the remarks column correspond to the numbers on the “ EXPLODED VIEWS ”. ÷ For PCB ASSEMBLIES, Refer to “CONTRAST OF PCB ASSEMBLIES”, “PCB PARTS LIST”, “2. SCHEMATIC DIAGRAM” and “3. PCB CONNECTION DIAGRAM”. EXPLODED VIEWS ÷ EXTERIOR SECTION ÷ FRONT PANEL SECTION Rear Panel AMP&PRIMARY ASSY 4 3 Screw BBZ30P080FMC 1 5 WF 6 2 FRONT PANEL Screw PPZ30P080FMC V F www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com VSX-D810S, VSX-D810S-G 4 FRONT ASSY XWZ3347, XWZ3348 and XWZ3345 are constructed the same except for the following : Mark Symbol and Description Part No. Remarks XWZ3345 XWZ3347 XWZ3348 R428 Not used RS1/16S472J RS1/16S472J R429 RS1/16S0R0J RS1/16S751J RS1/16S182J F N CONTRAST OF PCB ASSEMBLIES F U F C FM/AM TUNER MODULE AXQ7228 and AXQ7231 are constructed the same except for the following : Mark Symbol and Description Part No. Remarks AXQ7231 AXQ7228 F203 AM CERAMIC FILTER ATF7026 ATF1155 C216, C217 CKSRYB153K50 CKSRYB123K50 AMP&PRIMARY ASSY XWZ3382, XWZ3381 and XWZ3380 are constructed the same except for the following : Mark Symbol and Description Part No. Remarks XWZ3380 XWZ3382 XWZ3381 IC52 PROTECTOR (315mA) Not used AEK7003 AEK7003 Q701 2SC4793 2SC4793 2SD1859X Q702 2SA1837 2SA1837 2SB1238X D57, D751, D753, D757 Not used 1SS133 1SS133 D602, D604, D681, D682 MTZJ16A MTZJ8.2A MTZJ8.2A T51 STANDBY TRANSFORMER ATT7057 ATT7038 ATT7037 C607, C608, C634, C657, C658, C684 Not used Not used CCCSL101J50 C705, C706 CEHAT100M2A CEHAT100M2A CEAT100M2A C751, C752, C755, C761, C762, C771 CFTYA104J50 CFTYA224J50 CFTYA224J50 C753, C754, C756, C763, C764, C772 Not used CFTYA224J50 CFTYA224J50 C757–C759, C765–C768, C773 Not used Not used CQMBA472J50 C769, C770 Not used Not used CKPUYB102K50 R51 (2.2MΩ/ 1/2W) RCN1080 Not used Not used R701, R702 RD1/4PU562J RD1/4PU682J RD1/4PU682J R703, R704 RD1/4PU203J RD1/4PU683J RD1/4PU683J R707, R708 RD1/4PU184J RD1/4PU104J RD1/4PU124J R711 RS2LMF392J RS2LMF332J RS2LMF332J H53–H56 FUSE CLIP Not used AKR7001 Not used H701, H702 FUSE CLIP AKR7001 Not used Not used 51 AC SOCKET 1-P AKP1060 Not used Not used 52 3P CABLE HOLDER Not used 51048-0300 51048-0300 701 7P CABLE HOLDER XKP3047 51048-0700 XKP3047 CN751, CN752 SPEAKER TERMINAL 8-P AKE7058 AKE7059 AKE7059 J11 JUMPER WIRED Not used DB215NB0 Not used J12 JUMPER WIRED Not used DB815NB0 Not used J13 JUMPER WIRED Not used DB015NB0 Not used J44 3P JUMPER WIRED Not used D20PYY0325E D20PYY0325E Y8 AWG14 BOARD IN Not used ADX7284 ADX7284 Y701 AWG14 BOARD IN ADX7286 Not used Not used www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com VSX-D810S, VSX-D810S-G 5 PCB PARTS LIST Mark No. Description Part No. MECHA SW ASSY SWITCHES AND RELAYS S591 ASG7014 CAPACITORS C591, C592 CKSQYF103Z50 OTHERS CN591 3PJUMPER CONNECTOR 52151-0310 VOLTAGE SELECT SW ASSY SWITCHES S51 VOLTAGE SELECTOR AKX1033 F V F W www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com VSX-D810S, VSX-D810S-G 6 A B C D 1 2 3 4 1 2 3 4 HLXJI ONLY HLXJI TYPE ONLY SDPWXJI,BXJI,HLXJI SDPWXJI, BXJI,HLXJI HLXJI ONLY CN253 G 2. SCHEMATIC DIAGRAM 2.1 AMP&PRIMARY ASSY (1/2) 1/2F C www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com VSX-D810S, VSX-D810S-G 7 A B C D 5 6 7 8 5 6 7 8 VSX- D810S SDPWXJI BXJI HLXJI SDPWXJI,BXJI HLXJI HLXJI SDPWXJI,BXJI AMP&PRIMARY ASSY (SDPWXJI, BXJI : XWZ3382)(HLXJI : XWZ3381) C 1/2F CN1576 M CN1575 M 851 D J4–J7, Y8 E CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491001 FOR IC603 MFD, BY LITTELFUSE INC. CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491010 FOR IC604, IC605, IC606, AND IC607 MFD, BY LITTELFUSE INC. C 2/2 C 2/2 C 2/2 • NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY. CAUTION - CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491.125 FOR IC701 AND IC702 MFD, BY LITTELFUSE INC. SDPWXJI BXJI HLXJI 1/2F C Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST" www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com VSX-D810S, VSX-D810S-G 8 A B C D 1 2 3 4 1 2 3 4 2.2 AMP&PRIMARY (2/2), MECHA SW and VOLTAGE SELECT SW ASSYS 2/2F C F V F W LIVE NEUTRAL SDPWXJI, BXJI : REK1030 (T6A) HLXJI : REK1027 (T3.15A) SDPWXJI, BXJI : ATT7038 HLXJI : ATT7037 HLXJI ONLY HLXJI ONLY HLXJI ONLY SDPWXJI, BXJI ONLY SDPWXJI, BXJI ONLY SDPWXJI, BXJI ONLY SDPWXJI, BXJI ONLY AC POWER CORD SDPWXJI, BXJI : XDG3010 HLXJI : VDG1076 MECHA SW ASSY (XWZ3358) CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491.315 FOR IC52 MFD, BY LITTELFUSE INC. W F V F VOLTAGE SELECT SW ASSY (SDPWXJI, BXJI TYPE : XWZ3394) POWER TRANSFORMER VOLTAGE SELECT SW (AKX-507) J1, J2 H REK1027 (T3.15A) REK1027 (T3.15A) AMP&PRIMARY ASSY (SDPWXJI, BXJI TYPE : XWZ3382) (HLXJI TYPE : XWZ3381) C 2/2F www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com VSX-D810S, VSX-D810S-G 9 A B C D 1 2 3 4 1 2 3 4 2.3 FRONT ASSY F N SDPWXJI, BXJI HLXJI different parts FRONT ASSY (SDPWXJI, BXJI : XWZ3347) (HLXJI : XWZ3348) N F www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com VSX-D810S, VSX-D810S-G 10 A B C D 1 2 3 4 1 2 3 4 3. PCB CONNECTION DIAGRAM 3.1 MECHA SW, VOLTAGE SELECT SW and TRANS1 ASSYS F V F W H (XNP3033-B) TRANS4 ASSY TRANS2 ASSY J1 J2 C H SIDE A TRANS3 ASSY POWER TRANSFORMER TRANS1 ASSY (HLXJI TYPE ONLY) 220-230V 220-230V 240V DB825EB0 240V Line Voltage can be changed by the following modification: 1. Disconnect the AC power cord. 2. Remove the cover. 3. Change the connection wire from TRANS 1 ASSY to AMP&PRIMARY ASSY (Terminal No. J1) as follows. Voltage Terminal No. 220-230V J1 of TRANS 1 ASSY 240V 240V terminal of power transformer 4. Stick a line voltage label on the rear panel. Description Part No. 220V label AAX-193 240V label AAX-192 Line Voltage Selection VOLTAGE SELECT SW ASSY (XNP3033-B) SIDE A (XNP3032-B) SIDE A (XNP3032-B) SIDE B (SDPWXJI AND BXJI TYPES ONLY) F W MECHA SW ASSY F V J12 J11 J13 C J44 C www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com