ORDER NO. CRT2168 Service Manual BRIDGEABLE FOUR-CHANNEL POWER AMPLIFIER PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE, PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880 C PIONEER ELECTRONIC CORPORATION 1998 K-ZEU. JAN. 1998 Printed in Japan GM-X424 X1R/UC, ES, EW CONTENTS 1. SAFETY INFORMATION ............................................1 2. EXPLODED VIEWS AND PARTS LIST.......................2 3. SCHEMATIC DIAGRAM .............................................6 4. PCB CONNECTION DIAGRAM ..................................8 5. ELECTRICAL PARTS LIST ........................................12 6. ADJUSTMENT..........................................................16 7. GENERAL INFORMATION .......................................16 7.1 DISASSEMBLY ...................................................16 8. OPERATIONS AND SPECIFICATIONS.....................17 1. SAFETY INFORMATION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should mot risk trying to do so and refer the repair to a qualified service technician. UC model CAUTION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician. WARNING Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxi- cant which may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced. GM-X324 X1R/UC www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 2 GM-X424, GM-X324 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING 1 Contain Box See Contrast table (2) 2 Carton See Contrast table (2) 3 Protector HHP0020 4 Polyethylene Bag HEG0009 5 Screw(x4) BYC40P180FZK 6 Polyethylene Bag HEG0011 7 Terminal(x8) See Contrast table (2) 8 Cord Assy See Contrast table (2) 9-1 Owner’s Manual See Contrast table (2) 9-2 Owner’s Manual See Contrast table (2) * 9-3 Warranty Card See Contrast table (2) * 9-4 Caution Card See Contrast table (2) * 9-5 Card See Contrast table (2) (1) PACKING SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. NOTE: - Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List. - Screws adjacent to ∇ mark on the product are used for disassembly. Fig. 1 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 3 GM-X424, GM-X324 (2) CONTRAST TABLE GM-X424/X1R/UC, GM-X424/X1R/ES, GM-X424/X1R/EW and GM-X324/X1R/UC are constructed the same except for the following: Part No. GM-X424 GM-X324 Mark No. Symbol and Description X1R/UC X1R/ES X1R/EW X1R/UC 1 Contain Box HHL0142 HHL0143 HHL0144 HHL0141 2 Carton HHG0142 HHG0143 HHG0144 HHG0141 7 Terminal(x8) HKC0001 HKC0003 HKC0003 HKC0003 8 Cord Assy Not used HDE4419 HDE4419 Not used 9-1 Owner’s Manual HRD0052 HRD0050 HRD0055 HRD0054 9-2 Owner’s Manual Not used HRD0053 Not used Not used * 9-3 Warranty Card HRY1070 Not used HRY1087 Not used * 9-4 Caution Card HRP0006 Not used Not used Not used * 9-5 Card Not used Not used Not used ARY1048 - Owner's Manual Model Part No. Language GM-X424/X1R/UC HRD0052 English, French GM-X424/X1R/ES HRD0050 English, Spanish HRD0053 Arabic, Portuguese(B) GM-X424/X1R/EW HRD0055 English, French, German, Dutch, Spanish, Italian GM-X324/X1R/UC HRD0054 English, French www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 4 GM-X424, GM-X324 2.2 EXTERIOR Fig. 2 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 5 GM-X424, GM-X324 1 Screw BSZ30P050FZK 2 Screw(M3x6) CBA1320 3 Screw(M3x12) CBA1323 4 Screw CBA1382 5 Screw HBA0006 6 Panel See Contrast table (2) 7 Case HNB0015 8 Panel See Contrast table (2) 9 Heat Sink See Contrast table (2) 10 Spacer HNV3975 11 Amp Unit See Contrast table (2) 12 Screw BMS30P060FZK 13 Screw BMS30P080FMC 14 Connector(CN854) HDE5212 15 Plug(CN863) CKS1618 16 Clamper HNV0006 17 Cord(CN901) HDC1030 18 Cord(CN602) HDE4610 19 Bass Bar HNC0014 20 Holder HNC5538 21 Holder HNC5540 22 Holder HNC5541 23 Holder HNC5841 24 Heat Sink(Sub Heat Sink) HNR0050 25 Heat Sink(Sub Heat Sink) HNR0052 26 Clamper HNV0003 27 Holder HNV0005 28 Pin Jack(CN852) See Contrast table (2) 29 Pin Jack(CN851) See Contrast table (2) 30 Terminal(CN601) See Contrast table (2) 31 Terminal(CN303) See Contrast table (2) 32 Holder HNC0006 33 Screw PPZ30P060FZK 34 Plate Unit See Contrast table (2) 35 Fuse(FU999)(25A) HEK0025 36 Holder CNC5399 37 Diode(D609) RBV-602L 38 Thermistor(TH603) CCX1013 39 FET(Q610-613) IRFIZ44N 40 Transistor(Q313-316) 2SD2343 41 Transistor(Q329-332) 2SB1587 42 Transistor(Q325-328) 2SD2438 43 Cord Assy See Contrast table (2) 44 Special Red Battery Wire See Contrast table (2) 45 Fuse(30A) See Contrast table (2) 46 Ground Wire(Black) See Contrast table (2) 47 ••••• 48 System Remote Control See Contrast table (2) 49 Badge Unit See Contrast table (2) 50 Light Pipe Unit HXA0182 (1) EXTERIOR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. (2) CONTRAST TABLE GM-X424/X1R/UC, GM-X424/X1R/ES, GM-X424/X1R/EW and GM-X324/X1R/UC are constructed the same except for the following: Part No. GM-X424 GM-X324 Mark No. Symbol and Description X1R/UC X1R/ES X1R/EW X1R/UC 6 Panel HNB0053 HNB0071 HNB0071 HNB0054 8 Panel HNB0048 HNB0070 HNB0070 HNB0049 9 Heat Sink HNR0091 HNR0098 HNR0098 HNR0095 11 Amp Unit HWH0054 HWH0052 HWH0051 HWH0053 28 Pin Jack(CN852) HKB0002 HKB0001 HKB0001 Not used 29 Pin Jack(CN851) HKB0004 HKB0003 HKB0003 HKB0003 30 Terminal(CN601) HKE0002 HKE0001 HKE0001 HKE0001 31 Terminal(CN303) HKE0006 HKE0005 HKE0005 HKE0005 34 Plate Unit HXA0165 HXA0162 HXA0162 HXA0162 43 Cord Assy Not used HDE4419 HDE4419 Not used 44 Special Red Battery Wire Not used HDE4423 HDE4423 Not used 45 Fuse(30A) Not used HEK0030 HEK0030 Not used 46 Ground Wire(Black) Not used HDE4455 HDE4455 Not used 48 System Remote Control Not used HDE0007 HDE0007 Not used 49 Badge Unit HXA0168 HXA0164 HXA0164 HXA0164 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com GM-X424, GM-X324 A 1 2 3 4 B C D 1 2 3 4 GM-X424 only R179, 180 : GM-X324 only VR153 : GM-X424 only S601, R641 : ES and EW models only A B MOTHER PCB A Lch A Rch B Lch B Rch ISOLATOR PCB THRU-PUT LPF / HPF BASS ISOLATOR ISOLATOR FLAT A FLAT A SWITCHING CONTROL OVER VOLTA DETECTOR THERMO-DETECTOR DC-DC CONVERTER HPF AMP UNIT Consists of MOTHER PCB ISOLATOR PCB : AUDIO SIGNAL SIGNAL ROUTE 3. SCHEMATIC DIAGRAM Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST". 6 A B www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 7 GM-X424, GM-X324 5 6 7 8 A B C D 4R7/50 4R7/50 22/50 ES and EW models only BASS BOOST BUFFER AMP PRE DRIVER POWER AMP OVER CURRENT DETECTOR OVER VOLTAGE DETECTOR POWER DETECTOR OVER CURRENT PROTECTOR & OVER VOLTAGE PROTECTOR POWER CONTROL / MUTE FLAT AMP MUTE MUTE FLAT AMP R VOLTAGE TETECTOR GROUND WIRE BATTERY WIRE SYSTEM REMOTE CONTROL Fig. 3 A www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com GM-X424, GM-X324 A 1 2 3 4 B C D 1 2 3 4 4. PCB CONNECTION DIAGRAM Capacitor Connector P.C.Board Chip Part SIDE A SIDE B 2. Viewpoint of PCB diagrams B 8 A ADJ G A MOTHER PCB A CN854 A CN854 B ISOLATOR PCB NOTE FOR PCB DIAGRAMS 1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic dia- gram. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 9 GM-X424, GM-X324 5 6 7 8 A B C D 5 6 7 8 SIDE A A CN601 1 2 3 4 5 IN OUT G G G G CORD ASSY CN861, CN862 B Fig. 4 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 10 GM-X424, GM-X324 A 1 2 3 4 B C D 1 2 3 4 A MOTHER PCB A www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 11 GM-X424, GM-X324 5 6 7 8 A B C D 5 6 7 8 SIDE B A B B ISOLATOR PCB Fig. 5 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com GM-X424/X1R/UC AMP UNIT Consists of MOTHER PCB ISOLATOR PCB Unit Number : HWH0054 Unit Name : Amp Unit MISCELLANEOUS IC 121 IC UPC4570HA IC 122 IC UPC4570HA IC 123 IC UPC4570HA IC 151 IC UPC4570HA IC 152 IC UPC4570HA IC 301 IC UPC4570C IC 302 IC UPC4570C IC 601 IC TA8194Z IC 602 IC UPC494C IC 851 IC UPC4570C IC 852 IC UPC4570C IC 853 IC UPC4570C IC 854 IC UPC4570C Q 151 Transistor 2SC2712 Q 152 Transistor 2SC2712 Q 201 Transistor 2SC2458 Q 202 Transistor 2SC2458 Q 203 Transistor 2SC2458 Q 204 Transistor 2SC2458 Q 205 Transistor 2SA1048 Q 301 Transistor 2SK330 Q 302 Transistor 2SK330 Q 303 Transistor 2SK330 Q 304 Transistor 2SK330 Q 305 Transistor 2SA1145 Q 306 Transistor 2SA1145 Q 307 Transistor 2SA1145 Q 308 Transistor 2SA1145 Q 309 Transistor 2SC2705 Q 310 Transistor 2SC2705 Q 311 Transistor 2SC2705 Q 312 Transistor 2SC2705 Q 313 Transistor 2SD2343 Q 314 Transistor 2SD2343 Q 315 Transistor 2SD2343 Q 316 Transistor 2SD2343 Q 325 Transistor 2SD2438 Q 326 Transistor 2SD2438 Q 327 Transistor 2SD2438 Q 328 Transistor 2SD2438 Q 329 Transistor 2SB1587 Q 330 Transistor 2SB1587 Q 331 Transistor 2SB1587 Q 332 Transistor 2SB1587 Q 601 Transistor 2SC2458 Q 602 Transistor 2SA1048 Q 603 Transistor 2SB1243 Q 604 Transistor 2SA1048 Q 605 Transistor 2SC2458 Q 606 Transistor 2SD1919 Q 607 Transistor 2SD1919 Q 608 Transistor 2SB1277 Q 609 Transistor 2SB1277 Q 610 FET IRFIZ44N Q 611 FET IRFIZ44N Q 612 FET IRFIZ44N Q 613 FET IRFIZ44N Q 614 Transistor 2SD2395 Q 615 Transistor 2SB1566 Q 901 Transistor 2SD1768S Q 902 Transistor 2SD1768S Q 903 Transistor 2SD1768S Q 904 Transistor 2SD1768S Q 905 Transistor 2SA1048 Q 906 Transistor 2SC2458 Q 907 Transistor 2SC2458 Q 908 Transistor 2SC2458 Q 909 Transistor 2SA1048 D 601 Diode RM4Z D 602 Diode HZS7L(B2) D 603 Diode 1SS133 D 604 Diode HZS7L(A2) D 605 Diode HZS18L(3) D 606 Diode 1SS133 D 608 Diode 1SS133 D 609 Diode RBV-602L D 610 Diode 1SS133 D 611 Diode HZS16L(1) D 612 Diode HZS16L(1) D 901 Diode 1SS133 D 902 Diode 1SS133 D 903 Diode 1SS133 D 904 Diode 1SS133 D 909 Diode 1SS133 D 910 Diode 1SS133 D 912 LED BR4361F L 601 Choke Coil 50H CTH1142 L 851 Ferri-Inductor CTF1007 L 852 Ferri-Inductor CTF1007 L 853 Ferri-Inductor CTF1007 L 854 Ferri-Inductor CTF1007 T 601 Transformer HTT1035 TH 601 Thermistor CCX1009 TH 603 Thermistor CCX1013 TH 604 Thermistor CCX1035 12 GM-X424, GM-X324 5. ELECTRICAL PARTS LIST NOTE: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS.....) CKS....., CCS....., CSZS..... =====Circuit Symbol and No.===Part Name Part No. --- ------ --------------------------------------------- ------------------------- =====Circuit Symbol and No.===Part Name Part No. --- ------ --------------------------------------------- ------------------------- A B www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com S 101 Switch CSH1029 S 102 Switch CSH1021 S 851 Switch CSH1021 VR 151 Volume 10kΩ(C) CCS1240 VR 153 Volume 50kΩ(C) CCS1242 VR 201 Volume 10kΩ(A) CCS1241 VR 202 Volume 10kΩ(A) CCS1241 FU 999 Fuse HEK0025 RESISTORS R 121 RS1/10S153J R 122 RS1/10S153J R 123 RS1/10S123J R 124 RS1/10S123J R 125 RS1/10S153J R 126 RS1/10S153J R 127 RS1/10S223J R 128 RS1/10S223J R 129 RS1/10S123J R 130 RS1/10S123J R 131 RS1/10S153J R 132 RS1/10S153J R 135 RS1/10S223J R 136 RS1/10S223J R 137 RS1/10S222J R 138 RS1/10S222J R 139 RS1/10S222J R 140 RS1/10S222J R 141 RS1/10S222J R 142 RS1/10S222J R 143 RS1/10S222J R 144 RS1/10S222J R 145 RS1/10S222J R 146 RS1/10S222J R 151 RS1/10S473J R 152 RS1/10S473J R 153 RS1/10S473J R 154 RS1/10S473J R 155 RS1/10S432J R 156 RS1/10S432J R 159 RS1/10S221J R 160 RS1/10S221J R 163 RS1/10S182J R 164 RS1/10S182J R 167 RS1/10S822J R 168 RS1/10S822J R 171 RS1/10S221J R 172 RS1/10S221J R 175 RS1/10S222J R 176 RS1/10S222J R 191 RS1/8S0R0J R 201 RS1/10S472J R 202 RS1/10S472J R 203 RS1/10S472J R 204 RS1/10S472J R 205 RS1/10S223J R 206 RS1/10S223J R 211 RS1/10S181J R 212 RS1/10S181J R 213 RS1/10S181J R 214 RS1/10S181J R 215 RS1/10S392J R 216 RS1/10S392J R 217 RS1/10S392J R 218 RS1/10S392J R 301 RS1/10S222J R 302 RS1/10S222J R 303 RS1/10S222J R 304 RS1/10S222J R 309 RS1/10S561J R 310 RS1/10S561J R 311 RS1/10S561J R 312 RS1/10S561J R 313 RS1/10S333J R 314 RS1/10S333J R 315 RS1/10S333J R 316 RS1/10S333J R 317 RD1/4PU153J R 318 RD1/4PU153J R 319 RD1/4PU153J R 320 RD1/4PU153J R 321 RD1/4PU153J R 322 RD1/4PU153J R 323 RD1/4PU153J R 324 RD1/4PU153J R 325 RD1/4PU331J R 326 RD1/4PU331J R 327 RD1/4PU331J R 328 RD1/4PU331J R 329 RD1/4PU331J R 330 RD1/4PU331J R 331 RD1/4PU331J R 332 RD1/4PU331J R 333 RD1/4PU161J R 334 RD1/4PU161J R 335 RD1/4PU161J R 336 RD1/4PU161J R 337 RD1/4PU161J R 338 RD1/4PU161J R 339 RD1/4PU161J R 340 RD1/4PU161J R 341 RD1/4PU473J R 342 RD1/4PU473J R 343 RD1/4PU473J R 344 RD1/4PU473J R 345 RD1/4PU473J R 346 RD1/4PU473J R 347 RD1/4PU473J R 348 RD1/4PU473J R 349 RD1/4PU472J R 350 RD1/4PU472J R 351 RD1/4PU472J R 352 RD1/4PU472J R 353 RD1/4PU222J R 354 RD1/4PU222J R 355 RD1/4PU222J R 356 RD1/4PU222J R 357 RD1/4PU473J R 358 RD1/4PU473J R 359 RD1/4PU473J R 360 RD1/4PU473J R 361 RD1/4PU473J R 362 RD1/4PU473J R 363 RD1/4PU473J R 364 RD1/4PU473J R 365 RD1/4PU681J R 366 RD1/4PU681J R 367 RD1/4PU681J R 368 RD1/4PU681J R 377 0.22Ω CCN1013 13 GM-X424, GM-X324 =====Circuit Symbol and No.===Part Name Part No. --- ------ --------------------------------------------- ------------------------- =====Circuit Symbol and No.===Part Name Part No. --- ------ --------------------------------------------- ------------------------- www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com R 378 0.22Ω CCN1013 R 379 0.22Ω CCN1013 R 380 0.22Ω CCN1013 R 381 0.22Ω CCN1013 R 382 0.22Ω CCN1013 R 383 0.22Ω CCN1013 R 384 0.22Ω CCN1013 R 385 0.22Ω CCN1013 R 386 0.22Ω CCN1013 R 387 0.22Ω CCN1013 R 388 0.22Ω CCN1013 R 389 0.22Ω CCN1013 R 390 0.22Ω CCN1013 R 391 0.22Ω CCN1013 R 392 0.22Ω CCN1013 R 393 RS1/2PMF100J R 394 RS1/2PMF100J R 395 RS1/2PMF100J R 396 RS1/2PMF100J R 601 RD1/4PU473J R 602 RD1/4PU103J R 603 RD1/4PU103J R 604 RD1/4PU222J R 605 RD1/4PU472J R 606 RD1/4PU101J R 607 RS1/10S104J R 608 RD1/4PU102J R 609 RD1/4PU221J R 610 RS1/10S183J R 611 RS1/10S472J R 612 RS1/10S103J R 613 RD1/4PU102J R 614 RD1/4PU102J R 615 RS1/10S102J R 616 RD1/4PU153J R 617 RD1/4PU332J R 618 RD1/4PU332J R 619 RD1/4PU472J R 620 RD1/4PU472J R 621 RD1/4PU472J R 622 RD1/4PU272J R 624 RS1/2PMF560J R 625 RS1/2PMF560J R 626 RS1/10S472J R 627 RS1/10S472J R 628 RS1/2PMF560J R 629 RS1/2PMF560J R 630 RS1/2PMF220J R 631 RS1/2PMF220J R 632 RS1/2PMF220J R 636 RD1/4PU100J R 637 RD1/4PU100J R 638 RD1/4PU222J R 639 RD1/4PU222J R 640 RD1/4PU272J R 642 RD1/4PU272J R 643 RS1/8S102J R 851 RS1/10S471J R 852 RS1/10S471J R 853 RS1/10S471J R 854 RS1/10S471J R 855 RS1/10S333J R 856 RS1/10S333J R 857 RS1/10S333J R 858 RS1/10S333J R 859 RN1/10SE1002D R 860 RN1/10SE1002D R 861 RN1/10SE1002D R 862 RN1/10SE1002D R 863 RN1/10SE1002D R 864 RN1/10SE1002D R 865 RN1/10SE1002D R 866 RN1/10SE1002D R 867 RS1/10S104J R 868 RS1/10S104J R 869 RS1/10S104J R 870 RS1/10S104J R 871 RN1/10SE1002D R 872 RN1/10SE1002D R 873 RN1/10SE1002D R 874 RN1/10SE1002D R 875 RN1/10SE1002D R 876 RN1/10SE1002D R 877 RN1/10SE1002D R 878 RN1/10SE1002D R 894 RS1/8S0R0J R 898 RS1/10S0R0J R 901 RS1/10S393J R 902 RS1/10S393J R 903 RS1/10S393J R 904 RS1/10S393J R 905 RS1/10S564J R 906 RS1/10S564J R 907 RS1/10S564J R 908 RS1/10S564J R 909 RS1/10S104J R 910 RS1/10S104J R 911 RS1/10S104J R 912 RS1/10S104J R 917 RD1/4PU104J R 918 RD1/4PU472J R 919 RD1/4PU103J R 920 RD1/4PU222J R 921 RD1/4PU472J R 922 RD1/4PU221J R 923 RD1/4PU222J R 924 RD1/4PU103J R 934 RD1/4PU331J R 935 RD1/4PU331J R 936 RD1/4PU103J CAPACITORS C 121 CKSYB474K16 C 122 CKSYB474K16 C 123 CFTNA124J50 C 124 CFTNA124J50 C 125 CKSYB273K25 C 126 CKSYB273K25 C 127 CFTNA124J50 C 128 CFTNA124J50 C 131 CKSYB184K16 C 132 CKSYB184K16 C 135 CFTNA124J50 C 136 CFTNA124J50 C 137 CFTNA124J50 C 138 CFTNA124J50 C 151 CEAS4R7M50 C 152 CEAS4R7M50 C 155 CKSYB224K16 C 156 CKSYB224K16 C 159 CCSQCH330J50 C 160 CCSQCH330J50 14 GM-X424, GM-X324 =====Circuit Symbol and No.===Part Name Part No. --- ------ --------------------------------------------- ------------------------- =====Circuit Symbol and No.===Part Name Part No. --- ------ --------------------------------------------- ------------------------- www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com C 163 CKSQYB473K25 C 164 CKSQYB473K25 C 301 CEAS471M10 C 302 CEAS471M10 C 303 CEAS471M10 C 304 CEAS471M10 C 305 CCSQCH330J50 C 306 CCSQCH330J50 C 307 CCSQCH330J50 C 308 CCSQCH330J50 C 309 CFTNA224J50 C 310 CFTNA224J50 C 311 CFTNA224J50 C 312 CFTNA224J50 C 313 CFTNA224J50 C 314 CFTNA224J50 C 315 CFTNA224J50 C 316 CFTNA224J50 C 317 CCSQCH390J50 C 318 CCSQCH390J50 C 319 CCSQCH390J50 C 320 CCSQCH390J50 C 321 CCSQCH390J50 C 322 CCSQCH390J50 C 323 CCSQCH390J50 C 324 CCSQCH390J50 C 325 CCSQCH330J50 C 326 CCSQCH330J50 C 327 CCSQCH330J50 C 328 CCSQCH330J50 C 329 CCSCH330J50 C 330 CCSCH330J50 C 331 CCSCH330J50 C 332 CCSCH330J50 C 337 CCCSL101J50 C 338 CCCSL101J50 C 339 CCCSL101J50 C 340 CCCSL101J50 C 341 CCCSL101J50 C 342 CCCSL101J50 C 343 CCCSL101J50 C 344 CCCSL101J50 C 345 CFTNA333J50 C 346 CFTNA333J50 C 347 CFTNA333J50 C 348 CFTNA333J50 C 349 CKSQYB102K50 C 350 CKSQYB102K50 C 351 CKSQYB102K50 C 352 CKSQYB102K50 C 602 CFTNA105J50 C 603 CFTNA103J50 C 604 470µF/16V CCH1183 C 605 CEAS470M16 C 606 CEAS220M50 C 607 CEAS221M10 C 608 CEAS2R2M50 C 609 CQMA102J50 C 610 CEAS1R0M50 C 611 CEAS470M16 C 612 3300µF/16V CCH1130 C 613 3300µF/16V CCH1130 C 615 CQMA332J50 C 616 CQMA332J50 C 617 CQMA102J50 C 618 3300µF/35V CCH1200 C 619 3300µF/35V CCH1200 C 620 3300µF/35V CCH1200 C 621 3300µF/35V CCH1200 C 626 CEAS221M35 C 627 CEAS221M35 C 628 CEAS100M50 C 629 CEAS100M50 C 630 CEAS470M16 C 631 CEAS470M16 C 632 470µF/16V CCH1183 C 634 CKSYB102K50 C 635 CFTNA105J50 C 636 CFTNA105J50 C 637 CKSQYB473K16 C 638 CKSYB102K50 C 639 CKSQYB102K50 C 640 CKSQYB102K50 C 851 CEAL100M16 C 852 CEAL100M16 C 853 CEAL100M16 C 854 CEAL100M16 C 855 CKSQYB472K50 C 856 CKSQYB472K50 C 857 CKSQYB472K50 C 858 CKSQYB472K50 C 859 CCSQCH470J50 C 860 CCSQCH470J50 C 861 CCSQCH470J50 C 862 CCSQCH470J50 C 863 CCSQCH470J50 C 864 CCSQCH470J50 C 865 CCSQCH470J50 C 866 CCSQCH470J50 C 867 CKSQYB103K50 C 868 CKSQYB103K50 C 869 CKSQYB103K50 C 870 CKSQYB103K50 C 875 CKSQYB471K50 C 876 CKSQYB471K50 C 877 CKSQYB471K50 C 878 CKSQYB471K50 C 881 CCSSL101J50 C 882 CCSSL101J50 C 883 CCSSL101J50 C 884 CCSSL101J50 C 901 220µF/10V CCH1036 GM-X424, GM-X324 =====Circuit Symbol and No.===Part Name Part No. --- ------ --------------------------------------------- ------------------------- =====Circuit Symbol and No.===Part Name Part No. --- ------ --------------------------------------------- ------------------------- GM-X424/X1R/UC, GM-X424/X1R/ES, GM-X424/X1R/EW and GM-X324/X1R/UC are constructed the same except for the following: - Amp Unit Part No. Symbol and Description GM-X424/X1R/UC GM-X424/X1R/ES GM-X424/X1R/EW GM-X324/X1R/UC S601 Switch Not used HSH-156 HSH-156 Not used V153 Volume 50kΩ(C) CCS1242 CCS1242 CCS1242 Not used R179, 180 Not used Not used Not used RD1/10S223J R641 Not used RD1/4PU105J RD1/4PU105J Not used 15 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com B C D B C C A A 16 GM-X424, GM-X324 7. GENERAL INFORMATION 7.1 DISASSEMBLY - Removing the Case and Panel 1. Remove six screws A, and then remove case. 2. Remove panel. Panel Case Sub Heat Sink Sub Heat Sink Heat Sink Amp Unit Panel - Removing the Amp Unit Some silicone glue has been applied between the Heat Sink and the Sub Heat Sink. therefore, to remove the Amp Unit from the Heat Sink. 1. Remove two screws D. 2. Remove Panel. 3. Remove six screws B and five screws C. 4. Use 2 pcs. of screw B and insert them into the two holes marked with an arrow. 5. Alternately tighten them little by little until the Sub Heat Sink separates from the Heat Sink. 6. ADJUSTMENT There is no information to be shown in this chapter. Fig. 6 Fig. 7 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com GM-X424, GM-X324 8. OPERATIONS AND SPECIFICATIONS - SETTING THE UNIT Speaker Out A: LPF (Low-Pass Filter)/HPF (High-Pass Filter) Select Switch Set the LPF/HPF select switch as follows according to the type of the speaker that is connected to the speaker output connector and the car stereo system: LPF/HPF Select Audio frequency range Speaker Remarks Switch to be output Type LPF (left) Very-low-frequency range Sub-woofer Connect a sub-woofer. OFF (center) Full range Full range HPF (right) Low-frequency range to Tweeter If you want to cut the very- high-frequency range low-frequency range because it is not necessary for the speaker you use. Gain Control Adjusting the gain controls A and B will help match the output of the car stereo to the Pioneer amplifier. Normally, set the switch to the “NORMAL” position. If the output is low even when the vol- ume of the car stereo is turned up, turn these controls clockwise. If there is dis- tortion when the volume of the car stereo is turned up, turn these controls counter-clockwise. • If you only use one input plug, set the gain controls for speaker outputs A and B to the same position. • Set the gain control to “NORMAL” when this amplifier is connected to a Pioneer car stereo with RCA output jacks. If the sound is too low or distorts, adjust the gain con- trol. RCA Input Select Switch For two-channel input, slide this switch to the left. For four-channel input, slide this switch to the right. Power Indicator The power indicator lights when the power is switched on. Speaker Out A: Bass Boost Level Control Bass boost level control can boost the level around the frequency selected by the bass boost frequency control to 0 to 12 dB. Speaker Out A: Bass Boost Frequency Control (GM-X424) You can select a bass boost frequency from 40 to 120 Hz with the bass boost control. • Bass Boost Level Control, Bass Boost Frequency Control can be adjusted only when the LPF/HPF select switch is set to a position other than HPF. Speaker Out B: HPF (High-Pass Filter) Select Switch Set the HPF select switch as follows according to the car stereo system and the type of the speaker that is connected to the speaker output: HPF Select Audio frequency range Speaker Remarks Switch to be output Type OFF (left) Full range Full range HPF (right) Low-frequency range to Tweeter If you want to cut the very- high-frequency range low-frequency range because it is not necessary for the speaker you use. BFC (Beat Frequency Control) Switch (ES and EW models) If you hear a beat while listening to an AM broadcast with your car stereo, change the BFC switch using a small screwdriver. 17 Fig. 8 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 18 GM-X424, GM-X324 - CONNECTION DIAGRAM (1) GM-X424/X1R/UC (2) GM-X424/X1R/ES, GM-X424/X1R/EW Fuse (30 A) Grommet RCA input Special red battery wire [RD-222] (sold separately). After making all other connections at the amplifier, connect the battery wire terminal of the amplifier to the positive (+) terminal of the battery. Ground wire (black) [RD-222] (sold separately). Connect to metal body or chassis. Amplifier with RCA input jacks Fuse (25 A) Car stereo with RCA output jacks External Output For details on how to connect to RCA input jacks A and B, see the “Connecting the Speakers and Input wires” section. If only input pin plug, do not connect anything to RCA input jack B. Connecting wires with RCA pin plugs (sold separately). Connecting wires with RCA pin plugs (sold separately). RCA input jack A, B RCA output jack Speaker output terminal See the “Connecting the Speakers and Input wires” section for speaker connection instructions. Blue Connect the male terminal of this wire to the blue wire of the car stereo (SYSTEM REMOTE CONTROL). The female terminal can be connected to the auto-antenna relay control terminal. If the car stereo does not have a system remote control terminal, connect the male terminal to the power terminal through the ignition switch. Fuse (30A) Grommet RCA input Special red battery wire After making all other connections at the amplifier, connect the battery wire terminal of the amplifier to the positive (+) terminal of the battery. Ground wire (black) Connect to metal body or chassis. Amplifier with RCA input jacks Fuse (25A) Car stereo with RCA output jacks External Output For details on how to connect to RCA input jacks A and B, see the “Connecting the Speakers and Input wires” section. If only input pin plug, do not connect anything to RCA input jack B. Connecting wires with RCA pin plugs (sold separately) Connecting wires with RCA pin plugs (sold separately) RCA input jack A, B RCA output jack Speaker output terminal See the “Connecting the Speakers and Input wires” section for speaker connection instructions. Blue Connect the male terminal of this wire to the blue wire of the car stereo (SYSTEM REMOTE CONTROL). The female terminal can be connected to the auto-antenna relay control terminal. If the car stereo does not have a system remote control terminal, connect the male ter- minal to the power terminal through the ignition switch. Fig. 9 Fig. 10 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com GM-X424, GM-X324 Fuse (30 A) Grommet Special red battery wire [RD-222] (sold separately). After making all other connections at the amplifier, connect the battery wire terminal of the amplifier to the positive (+) terminal of the battery. Ground wire (black) [RD-222] (sold separately). Connect to metal body or chassis. Fuse (25 A) Car stereo with RCA output jacks External Output For details on how to connect to RCA input jacks A and B, see the “Connecting the Speakers and Input wires” section. If only input pin plug, do not connect anything to RCA input jack B. Connecting wires with RCA pin plugs (sold separately). Connecting wires with RCA pin plugs (sold separately). RCA input jack A, B Speaker output terminal See the “Connecting the Speakers and Input wires” section for speaker connection instructions. Blue Connect the male terminal of this wire to the blue wire of the car stereo (SYSTEM REMOTE CONTROL). The female terminal can be connected to the auto-antenna relay control terminal. If the car stereo does not have a system remote control terminal, connect the male terminal to the power terminal through the ignition switch. (3) GM-X324/X1R/UC • Be sure to use the special red battery wire supplied with the amplifier and connect directly to the battery. Use the supplied black ground wire and connect to the vehicle body. 1. Pass the battery wire from the engine compartment to the interior of the vehicle. • After making all other connections to the amplifier, connect the battery wire terminal of the amplifier to the positive (+) terminal of the battery. 2. Connect the wires to the terminal. • Fix the wires securely with the terminal screws. 1. Expose the end of the speaker wires by about 10 mm and twist it using nippers or a cutter. 2. Attach lugs to speaker wire ends. • Use pliers, etc., to crimp lugs to wires. 3. Connect the speaker wires to the speaker output terminals. • Fix the speaker wires securely with the termi- nal screws. 10 mm Fuse (30A) Engine compart- ment Interior of the vehicle Drill an 8-mm hole into the vehicle body. Insert the O-ring rubber grommet into the vehicle body. Positive terminal GND terminal Power terminal Battery wire System remote control terminal System remote control wire (Blue) Ground wire Twist Speaker output terminal Speaker wire Terminal screw Speaker wire Lug - CONNECTING THE POWER TERMINAL - CONNECTING THE SPEAKER TERMINALS 19 Fig. 11 Fig. 12 Fig. 13 Fig. 14 Fig. 15 Fig. 16 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 20 GM-X424, GM-X324 The speaker output mode can be four-channel, three-channel (stereo + mono) or two-channel (stereo, mono). Connect the speakers according to figures on the following pages. Four-channel mode Three-channel mode RCA Input Select Switch For two-channel input, slide this switch to the left. For four-channel input, slide this switch to the right. RCA input jack A Speaker out B: Speaker (Left) Speaker out B: Speaker (Right) Speaker out A: Speaker (Right) Speaker out A: Speaker (Left) RCA input jack B Connecting wires with RCA plugs (sold separately) From car stereo (RCA output) If only one input plug is used, such as when the car stereo has only one output (RCA out- put), connect the plug to RCA input A, and do not connect any plug to RCA input B. RCA input jack A Speaker out B: Speaker (Left) Speaker out B: Speaker (Right) Speaker out A: Speaker (Mono) RCA input jack B Connecting wires with RCA plugs (sold separately) From car stereo (RCA output) If only one input plug is used, such as when the car stereo has only one output (RCA out- put), connect the plug to RCA input A, and do not connect any plug to RCA input B. RCA Input Select Switch For two-channel input, slide this switch to the left. For four-channel input, slide this switch to the right. - CONNECTING THE SPEAKERS AND INPUT WIRES Two-channel mode (stereo) Two-channel mode (mono) RCA input jack A Speaker (Right) Speaker (Left) Connecting wire with RCA plug (sold separately) From car stereo (RCA output) RCA Input Select Switch Slide this switch to the left. RCA input jack A Speaker (Mono) Speaker (Mono) Connecting wire with RCA plug (sold separately) From car stereo (RCA output) RCA Input Select Switch Slide this switch to the left. Fig. 17 Fig. 18 Fig. 19 Fig. 20 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 21 GM-X424, GM-X324 Power source .............................................................................................................. 14.4 V DC (10.8 — 15.1 V allowable) Grounding system ............................................................................................................................................ Negative type Current consumption .......................................................................................................... 18 A (at continuous power, 4 Ω) Average current drawn* .......................................................................................................... 5.5 A (4 Ω for four channels) 10 A (4 Ω for two channels) Fuse .................................................................................................................................................................................. 25 A Dimensions ........................................................................................................................ 216 (W) × 52 (H) × 270 (D) mm [8-1/2 (W) × 2-1/8 (H) × 10-5/8 (D) in.] Weight ........................................................................................................ 3.2 kg (7.1 lbs.) (Leads for wiring not included) Maximum power output .......................................................................................................... 60 W × 4 / 140 W × 2 (EIAJ) Continuous power output (UC and ES models) ........................ 30 W × 4 (at 14.4V, 4 Ω, 20 — 20,000 Hz, 0.08% THD) 70 W × 2 (at 14.4V, 4 Ω, 20 — 20,000 Hz, 0.8% THD) 35 W × 4 (at 14.4V, 2 Ω, 20 — 20,000 Hz, 0.8% THD) Continuous power output (EW model) 40 W × 4 / 90 W × 2 (DIN45324, +B=14.4 V) Load impedance ............................................................................................................................ 4 Ω (2 — 8 Ω allowable) (Bridge connection: 4 — 8 Ω allowable) Frequency response ............................................................................................................ 10 — 50,000 Hz (+0 dB, –1 dB) Signal-to-noise ratio (UC and ES models) .................................................................................. 108 dB (IHF–A network) Signal-to-noise ratio (EW model) .................................................................................................. 108 dB (IEC–A network) Distortion .............................................................................................................................................. 0.008% (1 W, 1 kHz) Separation ........................................................................................................................................................ 65 dB (1 kHz) Low pass filter ................................................................................................................................ Cut off frequency: 80 Hz Cut off slope: –18 dB/oct High pass filter ................................................................................................................................ Cut off frequency: 80 Hz Cut off slope: –12 dB/oct Bass boost ...................................................................................................................................... Frequency: 40 — 120 Hz Gain: 0 — 12 dB Input level / impedance .............................................................................................................................. 0.4 — 4 V/22 kΩ Note: • Specifications and the design are subject to possible modification without notice due to improvements. *Average current drawn • The average current drawn is nearly the maximum current drawn by this unit when an audio signal is input. Use this value when working out total current drawn by multiple power amplifiers. - SPECIFICATIONS www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com