PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2004 K-ZZB. FEB. 2004 Printed in Japan ORDER NO. CRT3223 CLASS D MONO AMPLIFIER GM-D510M /X1R/EW, /X1H/EW Service Manual GM-D510M/X1R/EW GM-D510M /X1R/UC, /X1H/UC For details, refer to "Important symbols for good services". GM-D510M /X1R/ES, /X1H/ES www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 2 1 2 3 4 1 2 3 4 F E D C B A GM-D510M/X1R/EW [ Important symbols for good services ] In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them: 2. Adjustments To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed. 3. Cleaning For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances. 5. Lubricants, glues, and replacement parts Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used. 4. Shipping mode and shipping screws To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary. 1. Product safety You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual. SAFETY INFORMATION UC model CAUTION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 3 5 6 7 8 F E D C B A 5 6 7 8 GM-D510M/X1R/EW CONTENTS SAFETY INFORMATION............................................2 1. SPECIFICATIONS.......................................................3 2. EXPLODED VIEWS AND PARTS LIST ......................4 2.1 PACKING..............................................................4 2.2 EXTERIOR............................................................6 3. SCHEMATIC DIAGRAM.............................................8 3.1 SCHEMATIC DIAGRAM(GUIDE PAGE) ..............8 4. PCB CONNECTION DIAGRAM................................14 4.1 AMP PCB............................................................14 4.2 CONNECTOR PCB.............................................18 5. ELECTRICAL PARTS LIST........................................19 6. ADJUSTMENT.........................................................22 7. GENERAL INFORMATION.......................................23 7.1 DIAGNOSIS .......................................................23 7.1.1 DISASSEMBLY.........................................23 7.1.2 CONNECTOR FUNCTION DESCRIPTION ......24 7.2 IC ........................................................................25 8. OPERATIONS...........................................................26 1. SPECIFICATIONS Power source .............................................................................. 14.4 V DC (10.8 — 15.1 V allowable) Backup current .................................................................................................................. 3mA or less Grounding system ........................................................................................................ Negative type Current consumption .................................................................... 31.0 A (at continuous power, 4 Ω) Average current drawn* .......................................................................... 4.4 A (4 Ω for one channel) 7.3 A (2 Ω for one channel) Fuse .......................................................................................................................................... 25 A x 2 Dimensions .......................................................................................... 268 (W) x 52 (H) x 250 (D) mm Weight .................................................................................... 2.9 kg (Leads for wiring not included) Maximum power output .............................................................. 600 W x 1 (4 Ω) / 1,000 W x 1 (2 Ω) Continuous power output (EW) .............. 490 W x 1 (4 Ω) / 630 W x 1 (2 Ω) (DIN45324, +B=14.4 V) Continuous power output (UC, ES) .................. 300 W x 1 (at 14.4 V, 4 Ω, 20 — 240 Hz, 0.4% THD) 500 W x 1 (at 14.4 V, 2 Ω, 20 — 240 Hz, 0.8% THD) Load impedance ............................................................................................ 4 Ω (2 — 8 Ω allowable) Frequency response ................................................................................ 5 — 240 Hz (+0.5 dB, –3 dB) Distortion ............................................................................................................ 0.03 % (10 W, 120 Hz) Low pass filter .................................................................................... Cut off frequency: 40 — 240 Hz Cut off slope: –24 dB/oct Bass level control .......................................................................................................... –22 — +12 dB Maximum input level/impedance .............................................. RCA: 6.5 V/22 kΩ (125 mV — 6.5 V) Note: • Specifications and the design are subject to possible modification without notice due to improvements. *Average current drawn • The average current drawn is nearly the maximum current drawn by this unit when an audio signal is input. Use this value when working out total current drawn by multiple power ampli- fiers. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 4 1 2 3 4 1 2 3 4 F E D C B A GM-D510M/X1R/EW 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING 14 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 5 5 6 7 8 F E D C B A 5 6 7 8 GM-D510M/X1R/EW Part No. GM-D510M/X1R/EW GM-D510M/X1R/UC GM-D510M/X1R/ES Mark No. Description GM-D510M/X1H/EW GM-D510M/X1H/UC GM-D510M/X1H/ES 1 Screw Assy HEA0060 HEA0060 HEA0060 2 Screw BYC40P180FZK BYC40P180FZK BYC40P180FZK 3 Polyethylene Bag HEG0011 HEG0011 HEG0011 4 ••••• Not used Not used Not used 5 Polyethylene Bag HEG0013 HEG0013 HEG0013 6 Carton HHG0425 HHG0425 HHG0425 7 Contain Box HHL0425 HHL0425 HHL0425 8 Protector HHP0155 HHP0155 HHP0155 9-1 Owner’s Manual HRD0256 HRD0255 HRD0257 9-2 Owner’s Manual Not used Not used HRD0258 * 9-3 Warranty Card HRY1157 Not used Not used * 9-4 Card Not used ARY1048 Not used 10 Core Not used Not used HTX0003 * 11 Polyethylene Bag Not used Not used HEG0025 * 12 Lock Tie Not used Not used HNV0025 * 13 Caution Card Not used Not used HRP0008 14 Protector HHP0167 HHP0167 HHP0167 - PACKING SECTION PARTS LIST NOTE: - Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List. - Screws adjacent to ∇ mark on the product are used for disassembly. - For the applying amount of lubricants or glue, follow the instructions in this manual. ( In the case of no amount instructions, apply as you think it appropriate.) - Owner's Manual Part No. Language HRD0255 English, French HRD0256 English, Spanish, German, French, Italian, Dutch HRD0257 English, Spanish HRD0258 Arabic, Portuguese(B) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 6 1 2 3 4 1 2 3 4 F E D C B A GM-D510M/X1R/EW 2.2 EXTERIOR www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 7 5 6 7 8 F E D C B A 5 6 7 8 GM-D510M/X1R/EW 1 Screw ISS30P060FTC 2 Screw PPZ30P120FZK 3 Conductor(CN802) HNC0128 4 Conductor(CN803) HNC0128 5 Screw VBZ30P110FZK 6 Case HNB0268 7 ••••• Not used 8 Conductor HNC0129 9 Conductor HNC0130 10 Conductor HNC0139 11 Insulator HNM0188 12 Heat Sink HNR0283 13 Amp Unit (EW) HWH0236 Amp Unit (UC) HWH0249 Amp Unit (ES) HWH0250 14 Holder HNV0046 15 Screw BBZ30P050FZK 16 Screw BBZ30P060SAD 17 Screw BBZ30P080FTC 18 Screw BBZ30P100SAD 19 Terminal(CN604) HKF0001 20 Terminal(CN605) HKF0001 21 Terminal(CN606) HKF0001 22 Cushion CNM6825 23 Fuse(25A) HEK0025 24 Pin Jack(CN801) HKB0017 25 Terminal(CN601) HKE0044 26 Terminal(CN804) HKE0045 27 Clip HNC0054 28 Holder HNC0082 29 Insulator HNM0093 30 Buss Bar HNC0194 31 Bar HNR0124 32 Heat Sink HNR0266 33 Heat Sink HNR0267 34 Screw PBB30P140FTC 35 Screw PPZ30P120FZK * 36 Badge Unit HXA0380 37 Plate Unit HXA0381 38 Light Pipe Unit HXA0383 39 Transistor(Q622) 2SD2395 40 Transistor(Q623) 2SB1566 41 Thermistor(TH601,602) HCX0002 42 Diode(D610) FML22R 43 Diode(D611) FML22S 44 FET(Q610-615) IRF2807 45 FET(Q401,402,405,406) SPP18P06P 46 FET(Q403,404,407,408) SPP21N10 47 Volume(VR101) HCS0002 48 Variable Resistor(VR201) CSS1265 49 Spacer HNM0006 50 ••••• Not used 51 LED(D910) DB3804X 52 Screw ISS30P060FTC Mark No. Description Part No. - EXTERIOR SECTION PARTS LIST www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com A-a A-b A-a A-b A-b A-a Large size SCH diagram Guide page Detailed page Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST". A-a A BFC Switch A AMP PCB AMP UNIT Consists of AMP PCB CONNECTOR PCB 100K(OB) 8 1 2 3 4 1 2 3 4 F E D C B A GM-D510M/X1R/EW 3. SCHEMATIC DIAGRAM 3.1 SCHEMATIC DIAGRAM (GUIDE PAGE) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 9 5 6 7 8 F E D C B A 5 6 7 8 GM-D510M/X1R/EW A-b A B Decimal points for resistor and capacitor fixed values are expressed as : 2.2 2R2 0.022 R022 ← ← The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors. NOTE : Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors. > > HEK0025 HEK0025 B CONNECTOR PCB www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 10 1 2 3 4 1 2 3 4 F E D C B A GM-D510M/X1R/EW A-a A-b A-a A-a A-b 1 2 3 A AMP PCB www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 11 5 6 7 8 F E D C B A 5 6 7 8 GM-D510M/X1R/EW A-a A-b A-a A-a A-b B 4 5 6 BFC Switch 100K(OB) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 12 1 2 3 4 1 2 3 4 F E D C B A GM-D510M/X1R/EW A-a A-b A-b 1 2 3 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 13 5 6 7 8 F E D C B A 5 6 7 8 GM-D510M/X1R/EW A-a A-b A-b B 4 5 6 Decimal points for resistor and capacitor fixed values are expressed as : 2.2 2R2 0.022 R022 ← ← The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors. NOTE : Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors. > > HEK0025 HEK0025 B CONNECTOR PCB AMP UNIT Consists of AMP PCB CONNECTOR PCB www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com Capacitor Connector P.C.Board Chip Part A A AMP PCB SIDE B SIDE A NOTE FOR PCB DIAGRAMS 1.The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic dia- gram. 2.Viewpoint of PCB diagrams BFC B CN703 FRONT B CN702 B CN701 14 1 2 3 4 1 2 3 4 F E D C B A GM-D510M/X1R/EW 4. PCB CONNECTION DIAGRAM 4.1 AMP PCB www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 15 5 6 7 8 F E D C B A 5 6 7 8 GM-D510M/X1R/EW A SIDE A www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 16 1 2 3 4 1 2 3 4 F E D C B A GM-D510M/X1R/EW A A AMP PCB www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 17 5 6 7 8 F E D C B A 5 6 7 8 GM-D510M/X1R/EW A SIDE B www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 18 1 2 3 4 1 2 3 4 F E D C B A GM-D510M/X1R/EW 4.2 CONNECTOR PCB B B CONNECTOR PCB B CONNECTOR PCB SIDE A SIDE B A A A CN601 CN601 CN601 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 19 5 6 7 8 F E D C B A 5 6 7 8 GM-D510M/X1R/EW AMP UNIT Consists of AMP PCB CONNECTOR PCB Unit Number : HWH0236(EW) Unit Number : HWH0249(UC) Unit Number : HWH0250(ES) Unit Name : Amp Unit MISCELLANEOUS IC 101 IC NJM2068D IC 102 IC NJM2068D IC 201 IC NJM2068MD IC 401 IC TDA7570 IC 601 IC PA2027A IC 602 IC UPC494C IC 801 IC NJM2068D IC 802 IC NJM2068D Q 201 Transistor KSA1175 Q 202 Transistor KCS2785 Q 401 FET SPP18P06P Q 402 FET SPP18P06P Q 403 FET SPP21N10 Q 404 FET SPP21N10 Q 405 FET SPP18P06P Q 406 FET SPP18P06P Q 407 FET SPP21N10 Q 408 FET SPP21N10 Q 601 Transistor KCS2785 Q 602 Transistor KSA1175 Q 603 Transistor 2SB1243 Q 604 Transistor KSA1175 Q 606 Transistor 2SD1919 Q 607 Transistor 2SD1919 Q 608 Transistor 2SB1277 Q 609 Transistor 2SB1277 Q 610 FET IRF2807 Q 611 FET IRF2807 Q 612 FET IRF2807 Q 613 FET IRF2807 Q 614 FET IRF2807 Q 615 FET IRF2807 Q 618 Transistor KSA1175 Q 619 Transistor KSA1175 Q 620 Transistor KCS2785 Q 621 Transistor KCS2785 Q 622 Transistor 2SD2395 Q 623 Transistor 2SB1566 Q 624 Transistor KSR2102 Q 625 Transistor DTC114TK Q 626 Transistor KSC1623 Q 627 Transistor DTC114TK Q 905 Transistor KSA1175 Q 906 Transistor KCS2785 Q 907 Transistor KCS2785 Q 908 Transistor KCS2785 Q 909 Transistor KSA1175 D 201 Diode 1SS133 D 601 Diode RM4Z-LFJ4 D 602 Diode HZS7L(B2) D 603 Diode 1SS133 D 606 Diode 1SS133 D 607 Diode 1SS133 D 608 Diode 1SS133 D 609 Diode 1SS133 D 610 Diode FML22R D 611 Diode FML22S D 612 Diode HZS16L(1) D 613 Diode HZS16L(1) D 614 Diode ERA15-02VH D 615 Diode ERA15-02VH D 616 Diode 1SS133 D 617 Diode 1SS133 D 618 Diode 1SS133 D 619 Diode 1SS133 D 620 Diode 1SS133 D 901 Diode 1SS133 D 910 LED DB3804X L 401 Choke Coil 11µH HTH0002 L 402 Choke Coil 11µH HTH0002 L 403 Choke Coil 42µH HTH0003 L 601 Coill HTH0004 L 602 Coil HTH0021 L 603 Coil HTH0021 L 801 Ferri-Inductor CTF1007 L 802 Ferri-Inductor CTF1007 T 601 Transformer HTT0022 TH 601 Thermistor HCX0002 TH 602 Thermistor HCX0002 TH 603 Thermistor HCX0003 TH 604 Thermistor HCX0003 TH 605 Thermistor HCX0003 S 601 Switch(BFC)(EW,ES) HSH-156 VR 101 Volume 20kΩ(E) HCS0002 VR 201 Variable Resistor 10kΩ(A) CCS1265 VR 601 Semi-fixed 100kΩ(OB) RH063MC15R RESISTORS R 101 RS1/16S432J R 102 RS1/16S432J R 103 RS1/16S432J R 104 RS1/16S432J R 105 RS1/16S432J 5. ELECTRICAL PARTS LIST NOTE: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS.....) CKS....., CCS....., CSZS..... =====Circuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- =====Circuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- A B www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 20 1 2 3 4 1 2 3 4 F E D C B A GM-D510M/X1R/EW R 106 RS1/16S432J R 107 RS1/16S432J R 108 RS1/16S432J R 201 RS1/16S222J R 202 RS1/16S222J R 203 RS1/16S300J R 204 RS1/16S300J R 206 RS1/16S472J R 207 RD1/4PU223J R 208 RD1/4PU223J R 209 RD1/4PU102J R 210 RD1/4PU202J R 211 RD1/4PU223J R 212 RD1/4PU102J R 213 RD1/4PU333J R 215 RS1/16S123J R 216 RS1/16S123J R 217 RS1/16S222J R 218 RS1/16S222J R 305 RS1/16S202J R 306 RS1/16S202J R 401 RD1/4PU102J R 402 RD1/4PU102J R 403 RD1/4PU102J R 404 RD1/4PU102J R 405 RD1/4PU512J R 406 RD1/4PU512J R 407 RS1/16S474J R 408 RS1/16S474J R 409 RS1/16S472J R 410 RS1/16S472J R 411 RS1/16S101J R 412 RS1/16S101J R 413 RN1/16SE6201D R 414 RN1/16SE6201D R 415 RD1/4PU100J R 416 RD1/4PU100J R 417 RD1/4PU200J R 418 RD1/4PU200J R 419 RD1/4PU200J R 420 RD1/4PU200J R 421 RD1/4PU100J R 422 RD1/4PU100J R 423 RS1/16S474J R 424 RS1/16S474J R 425 RS1/16S472J R 426 RS1/16S472J R 427 RS1/16S101J R 428 RS1/16S101J R 429 RN1/16SE6201D R 430 RN1/16SE6201D R 431 24Ω HCN0006 R 433 6.80Ω HCN0002 R 451 RS1/16S103J R 452 RS1/16S103J R 453 RS1/16S103J R 454 RS1/16S103J R 455 RS1/16S101J R 456 0.01Ω HCN0003 R 457 0.01Ω HCN0003 R 458 0.01Ω HCN0003 R 459 0.01Ω HCN0003 R 461 RS1/2PMF102J R 462 RS1/2PMF102J R 466 24Ω HCN0006 R 601 RD1/4PU102J R 602 RD1/4PU473J R 603 RD1/4PU103J R 604 RD1/4PU103J R 605 RS1/16S222J R 606 RD1/4PU472J R 607 RD1/4PU472J R 608 RD1/4PU103J R 609 RD1/4PU103J R 610 RD1/4PU103J R 611 RD1/4PU472J R 612 RD1/4PU101J R 613 RD1/4PU221J R 614 RD1/4PU102J R 615 RD1/4PU221J R 616 RS1/16S101J R 617 RS1/16S103J R 618 RS1/16S223J R 619 RS1/16S202J R 620 RS1/16S473J R 621 RS1/16S102J R 622 RS1/16S153J R 623 (EW,ES) RD1/4PU105J R 625 RD1/4PU332J R 626 RD1/4PU332J R 627 RS1/16S472J R 628 RS1/16S472J R 629 RD1/4PU272J R 630 RS1/16S272J R 631 RD1/4PU272J R 632 RS1/16S472J R 633 RS1/2PMF121J R 634 RS1/2PMF121J R 635 RS1/2PMF121J R 636 RS1/2PMF121J R 637 RS1/2PMF121J R 638 RS1/2PMF121J R 641 RD1/4PU472J R 642 RD1/4PU472J R 643 RS1/2PMF220J R 645 RS1/2PMF100J R 646 RS1/2PMF100J R 647 RD1/4PU472J R 648 RD1/4PU472J R 649 RS1/2PMF220J R 650 RS1/16S104J R 652 RS1/16S912J R 654 RD1/4PU123J R 655 RD1/4PU223J R 656 RD1/4PU223J R 657 RS1/16S124J R 658 RS1/16S472J R 659 RS1/16S472J R 660 RS1/16S123J R 661 RS1/16S182J R 662 RS1/16S223J R 663 RS1/16S182J R 664 RS1/16S153J R 665 RS1/2PMF100J R 666 RS1/2PMF100J R 667 RS1/16S272J R 668 RS1/16S222J R 801 RS1/16S471J R 802 RS1/16S471J R 803 RS1/16S223J =====Circuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- =====Circuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 21 5 6 7 8 F E D C B A 5 6 7 8 GM-D510M/X1R/EW R 804 RS1/16S223J R 805 RN1/10SE1002D R 806 RN1/10SE1002D R 807 RN1/10SE1002D R 808 RN1/10SE1002D R 809 RN1/10SE1002D R 810 RN1/10SE1002D R 811 RN1/10SE1002D R 812 RN1/10SE1002D R 905 RD1/4PU473J R 906 RS1/16S473J R 917 RD1/4PU104J R 918 RD1/4PU472J R 919 RD1/4PU103J R 920 RD1/4PU222J R 921 RD1/4PU472J R 922 RD1/4PU221J R 923 RD1/4PU222J R 924 RD1/4PU563J R 930 RD1/4PU331J R 931 RD1/4PU331J CAPACITORS C 101 CFTNA154J50 C 102 CFTNA154J50 C 103 CFTNA473J50 C 104 CFTNA473J50 C 105 CFTNA154J50 C 106 CFTNA154J50 C 107 CFTNA474J50 C 108 CFTNA474J50 C 201 CEAT100M50 C 202 CEAT100M50 C 203 CCSRCH150J50 C 204 CCSRCH150J50 C 401 CEAT100M50 C 402 CEAT100M50 C 403 CEAT100M50 C 404 CEAT100M50 C 405 CQMA222J50 C 406 CQMA222J50 C 407 CQMA332J50 C 408 CQMA332J50 C 409 CQMA222J50 C 410 CQMA222J50 C 411 CQMA332J50 C 412 CQMA332J50 C 413 4.7µF/63V HCH0017 C 414 1.0µF/100V HCH0019 C 415 CEAT100M63 C 416 CEAT100M63 C 417 CKSRYB183K50 C 418 CKSRYB183K50 C 419 CQMA471J100 C 421 4.7µF/63V HCH0017 C 422 4.7µF/63V HCH0017 C 423 1.0µF/100V HCH0019 C 424 1.0µF/100V HCH0019 C 427 CFTNA104J50 C 428 CFTNA104J50 C 429 CFTNA474J63 C 430 CEANP4R7M63 C 440 CFTNA103J50 C 441 CFTNA103J63 C 442 CKSRYB103K50 C 443 CKSRYB103K50 C 451 CEAT1R0M50 C 452 CEAT1R0M50 C 453 CFTNA104J50 C 454 CFTNA104J50 C 455 CFTNA394J63 C 456 CEAT100M63 C 457 CEAT100M50 C 458 CEAT100M50 C 459 CFTNA104J50 C 460 CFTNA104J50 C 461 CFTNA224J50 C 462 CFTNA104J50 C 463 CKSRYB222K50 C 464 CKSRYB222K50 C 465 CKSRYB222K50 C 469 CKSRYB331K50 C 470 CKSRYB331K50 C 471 CKSRYB331K50 C 472 CKSRYB331K50 C 473 CKSRYB331K50 C 474 CKSRYB331K50 C 475 CKSRYB331K50 C 476 CKSRYB331K50 C 477 CKSRYB331K50 C 478 CKSRYB331K50 C 479 CKSRYB331K50 C 480 CKSRYB331K50 C 481 CKSRYB331K50 C 482 CKSRYB331K50 C 483 CKSRYB331K50 C 484 CKSRYB331K50 C 485 CFTNA474J50 C 486 CKSRYB103K50 C 601 CFTNA103J50 C 602 CFTNA224J50 C 603 CFTNA103J50 C 604 CFTNA103J50 C 605 CFTNA103J50 C 606 CFTNA103J50 C 607 CEAT100M16 C 608 CEAT100M16 C 609 CEAT101M16 C 610 CKCYF103Z50 C 611 CEAT220M50 C 612 470µF/16V HCH0013 C 613 CFTNA104J50 C 614 CFTNA104J50 C 615 CEAT100M16 C 616 CEAT221M10 C 617 CQMA102J50 C 618 CFTNA473J50 C 619 CEAT470M50 C 620 CQMA472J50 C 621 CQMA472J50 C 622 CQMA102J50 C 623 3900µF/16V HCH0018 C 624 3900µF/16V HCH0018 C 625 3900µF/16V HCH0018 C 627 CFTNA154J50 C 631 220µF/35V HCH0032 C 632 220µF/35V HCH0032 C 633 CEATR10M50 C 634 CEATR10M50 C 635 CEAT470M50 C 636 CEAT470M50 C 637 CFTNA103J50 C 638 CFTNA103J50 =====Circuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- =====Circuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 22 1 2 3 4 1 2 3 4 F E D C B A GM-D510M/X1R/EW C 639 CKSRYB222K50 C 640 CKSRYB222K50 C 644 CQMA102J50 C 653 3300µF/16V HCH0006 C 654 3300µF/16V HCH0006 C 655 3300µF/16V HCH0006 C 656 3300µF/16V HCH0006 C 657 CFTNA103J50 C 658 CKSRYB103K50 C 659 CKSRYB103K50 C 660 CKSRYB103K50 C 661 CKSRYB103K50 C 662 CKSRYB103K50 C 663 CKSRYB103K50 C 664 CKSRYB103K50 C 665 CEAT2R2M50 C 701 CKCYB472K50 C 702 CKSRYB222K50 C 703 CKSRYB222K50 C 801 CKSRYB471K50 C 802 CKSRYB471K50 C 803 CEAT100M16 C 804 CEAT100M16 C 805 CQMA472J50 C 806 CQMA472J50 C 807 CCSRCH470J50 C 808 CCSRCH470J50 C 809 CCSRCH271J50 C 810 CCSRCH271J50 C 811 CKSRYB222K50 C 901 220µF/10V HCH0012 =====Circuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- 6. ADJUSTMENT There is no information to be shown in this chapter. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 23 5 6 7 8 F E D C B A 5 6 7 8 GM-D510M/X1R/EW 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 DISASSEMBLY Remove the six screws. - Removing the Amp PCB (Fig.2) 1 Fig.2 - Removing the Case (Fig.1) Amp PCB 1 Remove the six screws and then remove the Case. 2 Remove the screw. 1 2 2 2 2 2 Case Fig.1 1 1 1 2 2 Remove the screw and then remove the Amp PCB. 2 1 1 1 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 24 1 2 3 4 1 2 3 4 F E D C B A GM-D510M/X1R/EW 7.1.2 CONNECTOR FUNCTION DESCRIPTION BFC Switch (EW, ES) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 25 5 6 7 8 F E D C B A 5 6 7 8 GM-D510M/X1R/EW 7.2 IC LEFT CHANNEL SIGNAL PROCESSING TERM. CLIP INTERFACE CHANNEL LEFT HSD + PROTECTIONS CHANNEL LEFT LSD + PROTECTIONS RIGHT CHANNEL SIGNAL PROCESSING CHANNEL RIGHT HSD + PROTECTIONS CHANNEL RIGHT LSD + PROTECTIONS REF OSC INTERFACE 20 NC 19 NC 18 GPL 17 GPLS 16 NC 15 -Vs+5 14 SPL2 13 SPL1 12 +Vs 11 NC 10 PGND 9 +Vs-VReff 8 SPR1 7 SPR2 6 +Vs-5 5 GPRS 4 GPR 3 NC 2 NC 1 NC 32 DGND 31 CD 30 CDsel2 29 CDsel1 28 FEED L in 27 -Vs2 26 -Vs1 25 -Vs+VRefl 24 SNL1 23 SNL2 22 GNLS 21 GNL 52 -2.5V 51 NC 50 INR- 49 INR+ 48 NC 47 NC 46 INL+ 45 INL- 44 NC 43 NC 42 +Vs-Low 41 NC 40 5V DIG 39 NC 38 NTC 37 THWext 36 THWint 35 NC 34 O0-15 33 I-OFCLK SGND 53 2.5V 54 MUTE 55 STBY 56 Feed R in 57 -Vs3 58 -Vs4 59 -Vs+VRefr 60 SNR1 61 SNR2 62 GNRS 63 GNR 64 TDA7570 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 26 1 2 3 4 1 2 3 4 F E D C B A GM-D510M/X1R/EW 8. OPERATIONS EW, ES Bass Level Control If the sound level is too low, even when the volume of the car stereo used along with this power amplifier is turned up, turn bass level control on the front of the power amplifier clockwise. If the sound distorts when the volume is turned up, turn the bass level control counter-clockwise. • When using with an RCA equipped car stereo (standard output of 500 mV), set to the NORMAL position. When using with an RCA equipped Pioneer car stereo with max. output of 4 V or more, adjust level to match the car stereo output level. • When you want to boost bass, turn the bass level control clockwise. BFC (Beat Frequency Control) Switch If you hear a beat while listening to an MW/LW broadcast with your car stereo, change the BFC switch using a small stan- dard tip screwdriver. Cut Off Frequency Control You can select a cut off frequency from 40 to 240 Hz. Power Indicator The power indicator lights when the power is switched on. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com