ORDER NO. PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880 � � � � � � � � � �PIONEER ELECTRONIC CORPORATION 1998 STEREO DOUBLE CASSETTE DECK RRV2038 T–DZE OCT. 1998 Printed in Japan CT-W505R 1. CONTRAST OF MISCELLANEOUS PARTS ..... 2 2. SCHEMATIC DIAGRAM ..................................... 5 3. PCB CONNECTION DIAGRAM ......................... 7 CONTENTS Refer to the service manual RRV1475 for CT-W505R/KUXJ. HYXJ7 AC220–230V AC230–240V, ∗ HVXJ7 AC230–240V AC220–230V, ∗ ∗: Alter the wiring of the power-supply block at the primary winding of Power transformer referring to the Line Voltage Selection described in Service Manual. THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). The voltage can be converted by the following method. Power Requirement Type Model CT-W505R www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com CT-W505R 2 NSP MOTHER UNIT RWM1817 RWM2054 RWM2054 P4–1 MAIN UNIT RWZ3721 RWZ4323 RWZ4323 P4–2 SUB UNIT RWZ3722 RWZ4324 RWZ4324 P4–4 NSP TRANSFORMER 2 UNIT RWZ3723 RWZ4325 RWZ4325 ∗1 P4–5 Strain Relief CM–22C CM–22B CM–22B P4–6 FU1001, FU1002 (Fuse, 1.5A) REK1059 Not used Not used P4–6 FU1, FU2 (Fuse, 1.6A) Not used REK1024 REK1024 P4–7 AC Power Cord PDG1015 PDG1058 PDG1055 ∗2 No. 1 P4–9 Power Transformer (AC120V) RTT1223 Not used Not used P4–9 Power Transformer (AC220–230V) Not used RTT1276 RTT1276 P4–10 1 Mechanism Unit RYM1237 RYM1261 RYM1261 P4–11 2 Mechanism Unit RYM1238 RYM1262 RYM1262 P4–12 Rubber Sheet (for front side) AEB1111 Not used Not used P4–13 Foot Assy (for rear side) AEC1531 Not used Not used P4–28 Power Knob RAC1883 RAC2110 RAC2110 ∗2 No. 2 P4–31 FL Lens RAH2686 RAH2688 RAH2688 P4–32 Front Panel RAH2689 RAH2873 RAH2873 P4–36 Name Plate RAM1007 PAM1791 PAM1791 P4–38 Rear Panel RNA2028 RNA2215 RNA2216 P4–40 Connection Cord Assy RDE1002 RDE1026 RDE1026 P4–42 Operating Instructions (English) RRB1170 Not used RRB1187 Operating Instructions Not used RRD1205 Not used (French/Italian/Dutch/Swedish/ Spanish/Portuguese) Operating Instructions Not used RRE1169 Not used (English/German) P4–45 Packing Case RHG1703 RHG1881 RHG1882 P4–51 65 Label ORW1069 Not used Not used P4–63 NSP Fuse Caution Label RRW–111 Not used Not used P4–64 NSP Transformer 1 PCB RNZ3050 RNZ3321 RNZ3321 P4–65 NSP Warranty Card ARY1051 ARY7022 ARY7022 NSP Transformer Cover PCB Not used RNZ3323 RNZ3323 ∗3 1. CONTRAST OF MISCELLANEOUS PARTS NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List. ÷ The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. ÷ When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K = 10%). 560 Ω = 56 × 10 1 = 561 ................................................... RD1/4PU 5 6 1 J 47k Ω = 47 × 10 3 = 473 .................................................. RD1/4PU 4 7 3 J 0.5 Ω = R50 ...................................................................... RN2H Â 5 0 K 1 Ω = 1R0 ......................................................................... RS1P 1 Â 0 K Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω = 562 × 10 1 = 5621 ........................................... RN1/4PC 5 6 2 1 F ÷ Reference Nos. indicate the pages and Nos. in the service manual for the base model. CONTRAST TABLE Part No. Remarks CT-W505R CT-W505R CT-W505R KUXJ HYXJ7 HVXJ7 CT-W505R/HYXJ7, HVXJ7 and CT-W505R/KUXJ are constructed the same except for the following: Ref. No. Mark Symbol and Description www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com CT-W505R 3 Fuse Holder HYXJ7 type HVXJ7 type HVXJ7 type Only 1 1 3 2 4 6 7 9 8 5 BBZ30P080FZK SUB UNIT LED Lens MAIN UNIT S1000 P9–6 MTR MAIN BLK RXM1081 RXM1075 Fuse (5A) (for AC power cord) Not used Not used PEK1003 ∗2 No. 3 LED Lens Cover Not used RNK2206 RNK2206 ∗2 No. 4 Insulator (for front and rear side) Not used PNW1912 PNW1912 ∗2 No. 5 Spacer A Not used Not used RHC1032 ∗2 No. 6 Spacer B Not used Not used RHC1033 ∗2 No. 7 Caution Card Not used Not used RRN1001 ∗2 No. 8 Vinyl Bag (115 × 270 × 0.05) Not used Not used Z21–013 ∗2 No. 9 Part No. Remarks CT-W505R CT-W505R CT-W505R KUXJ HYXJ7 HVXJ7 Ref. No. Mark Symbol and Description *1: Although RWZ4325 and RWZ3723 are different in part number, they have same service parts. *2: The numbers in the remarks column correspond to the numbers on the " EXPLODED VIEWS ". *3: Refer to " 2. SCHEMATIC DIAGRAM". EXPLODED VIEWS 1 Mechanism Unit and 2 Mechanism Unit RYM1261, RYM1262 and RYM1237, RYM1238 are constructed the same except for the following: Part No. Remarks Symbol and Description RYM1237, RYM1238 RYM1261, RYM1262 Ref. No. Mark www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com CT-W505R 4 IC501 PD5350A PD5505A D503 1SS254 Not used S1000 Not used RSA1002 ∗1 F103–F106, F301–F304 Not used DTF1067 ∗1 C111, C112, C180–C182, C185, C191, CEAS4R7M50 CEAT4R7M50 C198, C199, C331, C332, C468 C119, C120, C183, C325, C327, C338, CEAS470M16 CEAT470M16 C340, C501, C1013 C133–C136, C186, C341, C342, C701, CEAS1R0M50 CEAT1R0M50 C702, C708 C171, C172, C203, C204, C315, C316, CEAS100M50 CEAT100M50 C323, C324, C328, C329, C465, C1008 C175, C176, C201, C202 CFTXA103J50 CFTYA103J50 C184, C187–C189 CEAS101M10 CEAT101M10 C311, C312, C349, C350, C464 CEASR10M50 CEATR10M50 C313, C314 CFTXA683J50 CFTYA683J50 C353, C354 Not used CCCSL101J50 ∗1 C401 CQPA682J2A CQMA682J50 C402 CFTXA223J50 CFTYA223J50 C406–C408 CEAS470M16 CEAL470M16 C467 CEAS4R7M50 CEAL4R7M16 C601, C602 CEASR22M50 CEATR22M50 C603, C604 CEAS101M16 CEAT101M16 C605, C1006, C1007, C1015 CEAS331M16 CEAT331M16 C802, C852 Not used CCSQSL330J50 ∗1 C1005 RCH1116 RCH1120 (4700/25) (4700/35) C1009 CEAS220M16 CEAT220M25 C1011 CEAS221M35 CEAT221M35 C1012 CEAS330M35 CEAT330M35 C1016 CEAS102M6R3 CEAT102M6R3 C1020–C1023 Not used CKCYF473Z50 ∗1 VR101–VR104 (22 kΩ–B) RCP1046 VCP1158 VR801 (2.2 kΩ–B) RCP1019 VCP1123 VR802, VR851 (1 kΩ–B) RCP1044 VCP1151 R127–R130, R309–R312 RS1/10S0R0J Not used J1002 Not used D20PWW0815E ∗1 CONTRAST OF PCB ASSEMBLIES MAIN UNIT RWZ4323 and RWZ3721 are constructed the same except for the following: ∗1: Refer to “2. SCHEMATIC DIAGRAM”. Mark Remarks Symbol and Description Part No. RWZ3721 RWZ4323 SUB UNIT RWZ4324 and RWZ3722 are constructed the same except for the following: D1515 SEL6210S Not used S1528 (POWER STANDBY/ON) RSG1034 Not used R1501 RD1/4PU181J Not used Mark Remarks Symbol and Description Part No. RWZ3722 RWZ4324 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com CT-W505R 5 A B C D 1 2 3 4 1 2 3 4 2. SCHEMATIC DIAGRAM Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "PCB PARTS LIST". TRANSFORMER 2 UNIT (RWZ4325) MAIN UNIT (RWZ4323) MAIN UNIT (RWZ4323) TRANSFORMER 1 PCB (RNZ3321) TRANSFORMER Cover PCB (RNZ3323) 5 NEUTRAL LIVE POWER TRANSFORMER RTT1276 AC POWER CORD PDG1058 (HYXJ7 type) PDG1055 (HVXJ7 type) FUSE (5A): PEK1003 (HVXJ7 type Only) 3 1 LINE Voltage Selection Line voltage can be changed following modification: 1. Disconnect the AC power cord. 2. Remove the cover. 3. Change the connection of TRANSFORMER 1 PCB primary pins. 4. Stick a line voltage label on the rear panel. Part No. Description AAX–193 220V label AAX–192 240V label SCHEMATIC DIAGRAM (1/2) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com CT-W505R 6 A B C D 1 2 3 4 1 2 3 4 MAIN UNIT (RWZ4323) SCHEMATIC DIAGRAM (2/2) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com CT-W505R 7 A B C D 1 2 3 4 1 2 3 4 POWER TRANSFORMER AC POWER CORD 220–230V NEUTRAL LIVE 230–240V TRANSFORMER 2 UNIT TRANSFORMER 1 PCB SUB UNIT To MAIN UNIT CN1503 To MAIN UNIT J1001 NOTE FOR PCB DIAGRAMS: 1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below. Symbol in PCB Diagrams Symbol in Schematic Diagrams Part Name Transistor Transistor with resistor Field effect transistor B C E B C E B C E D G S B C E B C E B C E D G S D G S Symbol in PCB Diagrams Symbol in Schematic Diagrams Part Name 3. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram. 4. Viewpoint of PCB diagrams Resistor array 3-terminal regulator Capacitor Connector P. C. Board Chip Part SIDE B SIDE A (RNP1728–A) (RNP1728–A) 3. PCB CONNECTION DIAGRAM 3.1 TRANSFORMER 2 UNIT and SUB UNIT SIDE A SIDE A www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com CT-W505R 8 A B C D 1 2 3 4 1 2 3 4 VR851 Q1001 | Q1004 IC1011 IC1004 Q901 IC1003 Q771 Q853 Q854 Q855 Q857 IC1001 Q856 IC1002 Q403 IC451 Q401 Q402 Q451 Q452 Q405 | Q414 Q772 IC502 Q851 Q852 VR451 VR452 MAIN UNIT To 1 Mechanism Unit (2/2) To 2 Mechanism Unit (2/3) (E. HEAD) To TRANSFORMER 2 UNIT J1001 To SUB UNIT CN1501 3.2 MAIN UNIT SIDE A www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com CT-W505R 9 A B C D 5 6 7 8 5 6 7 8 VR101 | VR104 VR301 VR302 | VR305 Q171 | Q174 Q651 Q652 IC601 Q751 Q752 Q101 Q102 IC101 Q105 Q106 Q143 | Q146 Q331 Q332 IC552 Q554 Q801 | Q807 IC551 Q403 IC451 VR552 VR551 VR801 VR802 VR553 To 2 Mechanism Unit (3/3) To 2 Mechanism Unit (1/3) ( REC/PB HEAD) To 1 Mechanism Unit (1/2) ( PB HEAD) (RNP1728–A) SIDE A www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com CT-W505R 10 A B C D 1 2 3 4 1 2 3 4 IC171 IC301 IC302 MAIN UNIT SIDE B www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com CT-W505R 11 A B C D 5 6 7 8 5 6 7 8 (RNP1728–A) SIDE B www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com