先锋PIONEER AVH-P5000DVD音响电路图
分类:电子电工
日期:
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
AVH-P5000DVD/XN/UC
CRT4121
DVD AV RECEIVER
AVH-P5000DVD/XN/UC
DVD RDS AV RECEIVER
AVH-P5000DVD/XNEW5
AVH-P5000DVD/XN/RE
This service manual should be used together with the following manual(s):
Model No.
Order No.
Mech.Module
Remarks
CX-3212
CRT3896
MS5
DVD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly
For details, refer to "Important Check Points for Good Servicing".
K-ZZZ. FEB. 2008 Printed in Japan
Manufactured under license from Dolby Laboratories. “Dolby”, “Pro Logic”, and the double-D symbol
are trademarks of Dolby Laboratories.
Manufactured under license under U.S. Patent #: 5,451,942 & other U.S. and worldwide patents issued &
pending. DTS and DTS Digital Out are registered trademarks and the DTS logos and Symbol are trade-
marks of DTS, Inc. © 1996-2007 DTS, Inc. All Rights Reserved.
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SAFETY INFORMATION
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
1. Safety Precautions for those who Service this Unit.
Follow the adjustment steps in the service manual when servicing this unit. When check -
ing or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
The backlighting lamp of LCD in this equipment contains mercury. Disposal of this material may be
regulated due to environmental considerations according to Local, State or Federal Laws. For disposal
or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org
This product contains mercury. Disposal of this material may be regulated due to environmental considerations.
For disposal or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
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WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
Wave length:
DVD:640 nm to 660 nm
CD:770 nm to 810 nm
DVD : 2.48 mW(Emitting period :9 sec.)
CD : 705 W(Emitting period : unlimited)
Additional Laser Caution
Transistors Q1101 and Q1102 in PCB drive the laser diodes for DVD and CD
respectively. When Q1101 or Q1102 is shorted between their terminals,
the laser diodes for DVD or CD will radiate beam. If the top cover is removed
with no disc loaded while such short-circuit is continued, the naked eyes may
be exposed to the laser beam.
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................6
1.1 SERVICE PRECAUTIONS.........................................................................................................................6
1.2 NOTES ON SOLDERING...........................................................................................................................7
2. SPECIFICATIONS.............................................................................................................................................8
2.1 SPECIFICATIONS......................................................................................................................................8
2.2 DISC/CONTENT FORMAT.......................................................................................................................12
2.3 PANEL FACILITIES ..................................................................................................................................13
2.4 CONNECTION DIAGRAM........................................................................................................................15
3. BASIC ITEMS FOR SERVICE ........................................................................................................................17
3.1 CHECK POINTS AFTER SERVICING .....................................................................................................17
3.2 PCB LOCATIONS.....................................................................................................................................18
3.3 JIGS LIST .................................................................................................................................................19
3.4 CLEANING ...............................................................................................................................................20
4. BLOCK DIAGRAM ..........................................................................................................................................22
5. DIAGNOSIS ....................................................................................................................................................32
5.1 OPERATIONAL FLOWCHART.................................................................................................................32
5.2 INSPECTION METHOD OF PICKUP UNIT .............................................................................................33
5.3 DIAGNOSIS FLOWCHART......................................................................................................................36
5.4 ERROR CODE LIST.................................................................................................................................58
5.5 CONNECTOR FUNCTION DESCRIPTION .............................................................................................60
5.6 SIMPLE OPERATION CHECK METHOD ................................................................................................61
6. SERVICE MODE.............................................................................................................................................62
6.1 DVD TEST MODE ....................................................................................................................................62
6.2 CALIBRATION TEST MODE....................................................................................................................65
6.3 MONITOR TEST MODE...........................................................................................................................65
7. DISASSEMBLY...............................................................................................................................................66
8. EACH SETTING AND ADJUSTMENT............................................................................................................73
8.1 DVD ADJUSTMENT.................................................................................................................................73
8.2 DVD AMP UNIT ADJUSTMENT...............................................................................................................80
8.3 INVERTOR PCB ADJUSTMENT..............................................................................................................82
8.4 MONITOR PCB ADJUSTMENT ...............................................................................................................84
8.5 TOUCH PANEL ADJUSTMENT ...............................................................................................................87
8.6 MONITOR ADJUSTMENT........................................................................................................................95
9. EXPLODED VIEWS AND PARTS LIST ........................................................................................................104
9.1 PACKING................................................................................................................................................104
9.2 EXTERIOR(1).........................................................................................................................................106
9.3 EXTERIOR(2).........................................................................................................................................108
9.4 EXTERIOR(3).........................................................................................................................................112
9.5 EXTERIOR(4).........................................................................................................................................114
9.6 DVD MECHANISM MODULE.................................................................................................................116
10. SCHEMATIC DIAGRAM..............................................................................................................................118
10.1 DVD AMP UNIT(ANALOG)(1/3)(GUIDE PAGE)...................................................................................118
10.2 DVD AMP UNIT(SYSTEM)(2/3)(GUIDE PAGE)...................................................................................124
10.3 DVD AMP UNIT(POWER SUPPLY)(3/3)..............................................................................................130
10.4 iPod CONNECTOR UNIT.....................................................................................................................132
10.5 KEYBOARD UNIT ................................................................................................................................134
10.6 DVD CORE UNIT(1/2)(GUIDE PAGE) .................................................................................................136
10.7 DVD CORE UNIT(2/2)..........................................................................................................................142
10.8 COMPOUND UNIT(A) AND COMPOUND UNIT(B).............................................................................144
10.9 MONITOR PCB(MONITOR)(GUIDE PAGE).........................................................................................146
10.10 MONITOR PCB(OSD,uCOM)(GUIDE PAGE) ....................................................................................152
10.11 INVERTOR PCB .................................................................................................................................158
10.12 TUNER BOX UNIT .............................................................................................................................160
10.13 WAVEFORMS.....................................................................................................................................162
11. PCB CONNECTION DIAGRAM ..................................................................................................................164
11.1 DVD AMP UNIT ....................................................................................................................................164
11.2 iPod CONNECTOR UNIT .....................................................................................................................168
11.3 KEYBOARD UNIT.................................................................................................................................169
11.4 DVD CORE UNIT..................................................................................................................................170
11.5 COMPOUND UNIT(A) AND COMPOUND UNIT(B) .............................................................................174
11.6 MONITOR PCB.....................................................................................................................................176
11.7 INVERTOR PCB ...................................................................................................................................180
11.8 TUNER BOX UNIT................................................................................................................................182
12. ELECTRICAL PARTS LIST.........................................................................................................................184
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1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
1) You should conform to the regulations governing the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.
2) Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
induction.
3) Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors
during power-on mode may damage the ICs inside the unit.
4)To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment
(shorting-solder) by referring to "the DISASSEMBLY" .
5) After replacing the pickup unit, be sure to skew adjustment.
6)During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector
is plugged or unplugged.
7) In case the internal fuse blows out, check the latter part of voltage.
8) Touch panel consists of the glass. Take good care for its handling.
Dropping the panel or adding severe impact on it may cause the risk of cracking.
Also, the end face of glass is not chamfered.
Use gloves and the like to protect your fingers from being cut.
9) AVH-P5000DVD will be operated only when Tuner Box is connected.
When operating it without connecting Tuner Box such as in the case of confirming operation,
short R678 (B face) of the DVD Amp Unit by soldering.
*When returning it to the customer, do not forget to remove the shorted part as described above.
It is the resistance land that enables operation in case the AVH-P5000DVD is returned to the service deposit with TUNER BOX excluded.
If you return this land in the state of leaving it shorted after completion of repair, the failure may arise after returning it to the customer,
who will claim that the product does not go OFF even by the detach.
(See details to “5.6 SIMPLE OPERATION CHECK METHOD” on the page 61.)
10) Hot areas
White area: Hot area. Be careful not to burn yourself
DVD Amp Unit
Tuner Box
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1.2 NOTES ON SOLDERING
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
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2.2 DISC/CONTENT FORMAT
is a trademark of DVD Format/Logo Licensing Corporation.
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2.3 PANEL FACILITIES
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2.4 CONNECTION DIAGRAM
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
To keep the product quality after servicing, please confirm following check points.
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1
Confirm whether the customer complain has
been solved.
If the customer complain occurs with the
specific media, use it for the operation
check.
The customer complain must not be
reappeared.
Display, video, audio and operations must
be normal.
2 Flap-mecha
Check the operation of the flap mechanism.
The flap mechanism operation must be
smooth without making the noise and
When flap-mecha
exists
3 DVD
Measure playback error rates at the
innermost and outermost tracks by using the
test mode with the following disc.
DVD test disc (GGV1025)
Deterioration of mecha-drive can be
checked.
The error rates must be less than 2.5e-4.
4 DVD
Play back a DVD.
(Menu operation; Title/chapter search)
Display, video, audio and operations must
be normal.
5 CD
Play back a CD.
(Track search)
Display, audio and operations must be
normal.
6 FM/AM tuner
Check FM/AM tuner action.
(Seek, Preset)
Switch band to check both FM and AM.
Display, audio and operations must be
normal.
7
Check whether no disc is inside the product. The media used for the operating check
must be ejected.
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receiving it for service.
See the table below for the items to be checked regarding video and audio:
Item to be checked regarding video
Item to be checked regarding audio
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sio
n
-
k
c
ol
B
e
sio
N
e
sio
n
la
t
n
o
zir
o
H
w
ol
o
o
t
e
m
ulo
V
e
sio
n
t
o
D
Disturbed image (video jumpiness)
Volume too high
nit
a
u
tc
ulf
e
m
ulo
V
k
r
a
d
o
o
T
g
Too brig
d
e
t
p
u
rr
e
t
ni
d
n
u
o
S
t
h
Mottled color
scratches.
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AVH-P5000DVD/XN/UC
18
1
2
3
4
1
2
3
4
C
D
F
A
B
E
3.2 PCB LOCATIONS
Monitor PCB
Keyboard Unit
DVD Amp Unit
G
C
Invertor PCB
H
Tuner Box Unit
I
A
iPod Connector Unit
B
Unit Number
:
Unit Name
:
DVD Amp Unit
Unit Number
:
Unit Name
:
Keyboard Unit
Unit Number
:
Unit Name
:
iPod Connector Unit
Monitor Unit
Consists of
Monitor PCB
Invertor PCB
Unit Number
:
CWN3138
Unit Name
:
Monitor Unit
DVD Core Unit
D
Compound Unit(A)
E
Compound Unit(B)
F
Unit Number
:
CWN3130(UC)
Unit Number
:
CWN3129(EW5,RE)
Unit Name
:
Tuner Box Unit
Unit Number
:
YWX5005
Unit Name
:
DVD Core Unit
Unit Number
:
CWX3595
Unit Name
:
Compound Unit(A)
Unit Number
:
CWX3559
Unit Name
:
Compound Unit(B)
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19
5
6
7
8
5
6
7
8
C
D
F
A
B
E
3.3 JIGS LIST
Cord
CDE8589
Main PCB Unit
GGD1284
40-Pin FFC BBR
GGF1461
40-Pin + 20-Pin Relay PCB
GGD1209
20-Pin FFC
GGD1170
40-Pin FFC
DVD Mechanism Module
Bracket
Monitor PCB
DVD Amp Unit
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AVH-P5000DVD/XN/UC
20
1
2
3
4
1
2
3
4
C
D
F
A
B
E
3.4 CLEANING
DVD-Video
GGV1025
Skew adjustment
CD-DA
TCD-782
Skew adjustment
TORX driver(T2)
GGK1095
Skew adjustment
Bond
GEM1033
Skew adjustment
40-Pin FFC
GGD1170
Monitor PCB <--> Relay PCB
20-Pin FFC
GGD1209
Main PCB Unit <--> Relay PCB
40-Pin FFC BBR
GGD1284
DVD Mechanism Module <--> DVD Amp Unit
40-Pin + 20 Pin Relay PCB
GGF1461
DVD Amp Unit <--> Monitor PCB, Main PCB Unit
- Grease List
Name
Grease
Grease
Grease
Grease
Locking agents
Grease
Grease
Grease
Grease
Grease
Jig No.
GEM1024
GEM1043
GEM1045
GEM1050
1401M
GEM1011
GEM1047
GEM1071
GEM1072
GEM1070
Remarks
DVD Mechanism Module and Chassis
DVD Mechanism Module and Chassis
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module (1401M:produced by THREE BOND)
Chassis
Chassis
Chassis
Chassis
Chassis
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned
Cleaning tools
DVD pickup lenses
Cleaning liquid : GEM1004
Cleaning paper : GED-008
Portions to be cleaned
Cleaning tools
Fans
Cleaning paper : GED-008
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6
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8
C
D
F
A
B
E
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3
4
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C
D
F
A
B
E
4. BLOCK DIAGRAM
SYSTEM
1/3
A
A DVD AMP UNIT
ANALOG
2/3
A
POWER SUPPLY
3/3
A
DRIVE UNIT
CXC9160
G MONITOR PCB
H INVERTOR
PCB
MONITOR
1/2
G
OSD,uCOM
2/2
G
C KEYBOARD UNIT
LCD MODULE
CWX3264
TOUCH
PANEL
CSX1115
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23
5
6
7
8
5
6
7
8
C
D
F
A
B
E
G
SUPPLY
I
TUNER BOX UNIT
B iPod CONNECTOR
UNIT
UNIT
160
D
DVD MECHANISM MODULE
E F
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
VDD33
SWBUP
21
22
40
32
23
24
20
25
I3
1
I17
14
CN1901
D
1
10
14
15
20
2
3
USB
Drive
Unit
CN5001
G
8
9
10
11
1
2
3
4
5
6
7
13
31
32
33
58
VCR/
REAR VIEW CAMERA/
REVERSE-GEAR
SIGNAL IN
46
42
I
20
18
I
37
35
.
40
39
I
52
50
JA2
JA1
LDET
AM_ANT
FM_ANT
LDET
RDS_CK
RDS_CK
RDS_DATA
RDS_DATA
RDS_LOCK
RDS_LOCK
RDS_HSLK
RDS_HSLK
B.UP
ROMVDD33
SL
SL
CE2
CE2
CE1
CE1
CK
CK
DI
DI
DO
DO
Lch
L
DSEN
ROM_VDD
1
Q2
TUNER BOX UNIT
I
DVD AMP UNIT (1/2)
A
1
2,3
FM/AM
ANTENNA
FM/AM
TUNER UNIT
VCC
TUN+B
TUN3.3V
VDD_3.3
2
1
3
IC3
NJM2388F84
IC1
NJM2391DL1-33
A
B
JA1901
CN401
CN121(1/2)
CN550
CN441
CN1901
ACC_ID
ACC_ID
TXIPOD
TXIPOD
RXIPOD
RXIPOD
ACC_PW
ACC_PW
ACCDET
VOUT
LOUT
FMPWR
ACCDET
VOUT
LOUT
FMPWR
VCR_L
AUX_L
AUX_V
VCR_V
B.CAMERA
iPod CONNECTOR UNIT
B
iPod
CONNECTOR
AV SELECTOR
IC301
AN15887A
MONITOR VBS BUFFER
IC701
TC7WH08FU
37
V1-1
28
LOUT1
32
VOUT2
15
L3-1
19
V4-1
L4-1
8
L2-1
39
V2-1
47
23
45
V6-1
L5-1
V5-1
33
FB1
34
VOUT1
PSENS
PSENSG
F
BG
USB5V
USBDM
USBDP
Q141
ANGLOSW
MTRS
ANGLEIN
MTR2
MTR2
2
3
IC441
TC74VHCT08AFTS1
BGSENS
ANGLE
BGSENS
USBCNT
USBFLG
DEGOSW
LIFTPUL
MONRST
MONRST
S_MTX
M_SRX
MONVBS
REM
MFLPW
PWRFL
PWRVI
LFTSW
LFTPUL
MTRPW
MTR1
MTR1
12
11
MTRSEL
GNDD
MTRSEL
9
8
4
3
6
7
5
2
10
11
10
11
12
7
1
14
8
6
10
11
12
7
1
14
8
6
1
3
23
8
9
10
14
11
18
19
20
21
4
17
13
5
6
4
14
19
11
13
15
18
3
7
1
5
20
16
17
6
14
17
15
10
4
3
9
6
1
13
5
18
8
19
21
1
3
5
EN
FLG
VOUT
SENSPW
P442
ACC5
VDD
P441
ACC33
BUP
P443
BUP
D
TO 2/2
PWFL
PWVI
SWVDD33
SYS+B
Q351
Q352
36
SCL
AVSCL
R_VOUT
35
SDA
AVSDA
LOUT
FMPWR
43
VOUT
ACCDET
ACCPW
IPODRX
IPODTX
ACCID
ROMVDD
B.UP
RDSHSLK
RDSLOCK
RDSDATA
RDSCK
LDET
TUNDO
TUNDI
S_TTUN
T_STUN
LDET
TUNCK
TUNCE
TUNCE2
TUNSL
TUN_L
DSEN
PID
TXIPOD
RXIPOD
B
DP
55 LOUT
DM
X502
48.000
MHz
1
2
X501
16.934
MHz
50
52
USB CONTROL
IC501
PE5611B
BS
BRX
BS
ST
RES
USBXTAL2
USBXTAL1
XTAL1
XTAL2
USBDM
USBDP
4
5
FMPW
5
3
7
1
Q903
(2/2)
Q903
(1/2)
IC551
R5523N001B
E
CN801
XRES
IRQPWR
IRQPW
WAKEUP
S MS5TX
S_MSTX
MS5 SRX
MS_SRX
AMUTE
XRES
STANBY
STANDBY
VDD5
VD5
P801
VD
COMPOSIT
VD8
G
IC5
TC7WH08FU
1
7
5
3
P402
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AVH-P5000DVD/XN/UC
25
5
6
7
8
5
6
7
8
C
D
F
A
B
E
RCA OUT
4
18
2
7
1
1
IP-BUS INPUT
FLASH WRITE
CONNECTOR
5
8
6
7
4
8
9
2
5
10
11
1
3
2
12
9
11
4
15
16
14
15
12
10
13
9
7
8
4
21
22
40
23
24
20
29
25
11
CN1901
D
CN3001
C
CN1852
D
POWER
SUPPLY
WIRED
REMOTE
Q152
21
5
3
AMP
IC151
PAL007C
RL+
FL+
FL-
23
RL-
25
B.REMOTE
4
STBY
22
MUTE
12
PA_FL
R_VOUT
FLIN
14
PA_RL
RLIN
Q153
SYS+B
CN171
FL-
FL+
RL-
B.REM
B.UP
P.B.
ACC
RL+
BUP
Q171(1/2)
Q172
B.UP
SYSTEM MICOM
IC601(1/2)
SYSMUTE
AMPPW
46
80
117
PBSENS
PBSENS
74
105 EVSDA
107 EVSEL
106 EVSCK
49
50
51
54
53
48
60
TXIPOD
PID
59
RXIPOD
116
115
69
TUNPDO
18
TUNPDI
19
RDSLOCK
RDSCK
144 TUNSL
TUNSL
S_TTUN
70
TUNCK
TUNCK
T_STUN
68
TUNCE
113 TUNPCE
94
129
47
95
122
LFTPUL
ANGLE
USBCNT
BSIO
23
AVSCK
AVSCL
22
AVSDATA
AVSDA
BSCK
BRXEN
BSRQ
BRST
17
124
125
123
126
127
25
24
29
26
30
132 ASENBO
31
TXIE
32
RXIE
1
2
IC602
S-80827CNNB-B8M
VDD33
POWER ON RESET
LDET
LDET
98
100
RDSDATA
RDSHSLK
EVSTB
EVSCK
EVSDT
101
RCK
RDSLK
RD57K
RDT
114
TUNCE2
TUNPCE2
Q401
Q402
ASENS
ASENS
75
BSENS
BSENS
CPCLK
13
ILM
14
MUTE
Q173
Q171(2/2)
82
TELMUTE
TELMUTEIN
143
ISENS
ISENS
137
PRDY
PDT
PRST
WIRED
136
WIREDAD
ROTIN1
ROTIN2
KEYIN1
KEYIN2
135
DSENS
RESET
RESET
RESET
139
138
PCK
CN851
RESET
11
1
6
REM
ILMA
ILMB
SWVDD33
ROT1
ROT2
KEY1
KEY2
ROT1
ROT2
140
38
36
3
35
4
141
JA431
WIRED
WIREDAD
WIREDGND
KEY1
KEY2
DSENS
SECID
DSENS
DEGOSW
PSENS
PSENSG
BGSENS
USBFLG
MONRST
S-MTX
M-SRX
BSI
BSO
BSCK
BRXEN
BSRQ
BRST
BGSENS
USBFLG
USBCNT
ANGLE
LFTPULS
MTRS
MTRPW
MTR2
MTR1
MTRSEL
LFTSW
MONIRST
RXMON
TXMON
63
IRQPW
64
IRQPW
76
WAKEUP2
S_MSTX
61
TXMS5
MS_SRX
62
RXMS5
66
AMUTE
XRESET
XRES
21
STNDBY
STANDBY
41
28
DDO
DDI
8
RESET
42
SECID
20
DCK
39
FLMDO
40
DMS
14
DRST
Q154
(1/2)
Q154
(2/2)
Q155
BUP
OFFMUTE
AMPMUTE
PBSENS
ASENS
BSENS
ISENS
TELMUTE
A
B
C
:PE5632A
:PE5633A
WAKEUP
AMUTE
PID
23
21
22
BSI
BSO
26
27
47
16
USB CONTROL
IC501
PE5611B
BSCK
BRXEN
BSRQ
STBY
RESET
TAL2
TAL1
2
MS_L
MS_L
TUN_L
LOUT
IRQPWR
IRQPW
WAKEUP
S MS5TX
S_MSTX
MS5 SRX
MS_SRX
AMUTE
LOUT
STANBY
STANDBY
Q801
Q802
SYS+B
BUSL+
BUSL-
JA751
CN951
BUS+
IC751
HA12241FP
6
DIN1
BUS+
BUS-
ABO
BUSL+
BUSL-
OPTIN
ASENBO
5
BUS-
1
ROUT
2
TXIE
RXIE
Q751
BUP
7
EVOL CAPTAIN
IC201
PML018A
IC951
TC7SET08FUS1
REAR_L
IN1_L
IN5+_L
Front_L
Pre/SW_L
4
3
IN4-_L
IN4+_L
2
IN2_L
6
21
EVSTB
STB
20
EVSCK
CLK
19
EVSDT
DATA
G
A
B
CN601
DMS
DRST
RESET
DDI
DDO
DCK
FLMDO
VDD33
3.3V
RESET
AUX_L
AUX_V
AUXL
AUXV
F
E
Q851
VDD33
2
4
3
1
11
CP_READY
I2C_SDA
7
I2C_SCL
2
XIN
38
15
nRESET
IPOD CP
IC550
341S2094
11
10
12
RCA MUTE
Q101
CN121
(2/2)
REARVOUT
RL
FL
BUP
G
DIGITAL
OUT
JA951
OPTSENS
OPTG
OPTOUT
OPTG
2
4
3
1
2
1
4
Q951
ACC5
:AVH-P5000DVD/XNEW5
A
:AVH-P5000DVD/XN/RE
B
:AVH-P5000DVD/XN/UC
C
:TO 2/2
D
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AVH-P5000DVD/XN/UC
26
1
2
3
4
1
2
3
4
C
D
F
A
B
E
DVD AMP UNIT (2/2)
A
SYSTEM MICOM
IC601(2/2)
37
BUP
FWPW
FIREWIRE PW
Q1303
|
Q1305
133
PPOWER
131
VDSENS
A
B
C
:PE5632A
:PE5633A
5.4V
8V
VD8
VD5
VD8
VDCONT
VDCONT
VDCONT
65
VD5
RED_ON
78
BLUE_ON
79
8V
ILMA
ILMA
8V
ILMB
ILMB
Q1542
Q1522
SWVDD33V
SWVDD33
ACC5
1,2
4
IC1601
BA00BC0WFP
ACC33
ACC33V
SWVDD
:AVH-P5000DVD/XNEW5
BUP
PWFL
PWVI
PWFL
PWVI
Q1071
Q1072
P1071
IC1031
S-1206B41-U3
USB33
ACCPW
ACCPW
MFLPW
ACC5
5.4V
7
OUT2
P1401
10
OUT1
BUP
9
VCC
P1403
IC1401
AN8011S
3
2
ON/OFF
RT
Q1402
Q1404
8V
P1402
Q1401
Q1403
Q1701
Q1702
Q1501
Q1502
Q1621
Q1622
Q1405
VR1401
ACCPW
55
7
DDCCTL
DC/DC CONVERTER
2
3
Q1031
Q1032
USB33
2
3
IC1001
S-812C33AUA-C2N
Q1002
VDD33
TO 1/2
P1051
SWBUP
Q1151
Q1152
BUP
SWBUP
BUP
6
SYSPW
BUP
6
5
4
IC1202
LT3461AES6
EV12
HIOUT 12V
Q1201
Q1202
SYSPW
BUP
2
4
1
IC1101
BA00CC0WFP
SYS+B
SYS8.4V
SYSPW
SYSPW
SYSPW
P1151
2
CN1251
1
P1251
Q1251
|
Q1254
FAN
111
CLCNT1
112
CLCNT2
FAN
56
BEEP
X601
4.718592MHz
BZ601
13
12
X2
X1
D
VDD33V
Q1001
A
:AVH-P5000DVD/XN/RE
B
:AVH-P5000DVD/XN/UC
C
:TO 1/2
D
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QQ 376315150
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9
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AVH-P5000DVD/XN/UC
27
5
6
7
8
5
6
7
8
C
D
F
A
B
E
CN3001
KEY1
10
S3007
EJECT
S3008
OPEN/CLOSE
S3009
EQ
13
9
D3017-D3027
D3006-D3016
ILMA
ILMB
4
D3028
SECID
11
REM
7
REMOTE CONTROL
SENSOR
SWVDD33
1
3
IC3001
GP1UX31RK
KEYBOARD UNIT
C
KEY2
15
S3004
SOURCE
S3005
REVERSE
S3006
FORWARD
ROT1
14
ROT2
16
S3003
ATT&VOLUME
1
3
2
4
5
JA3001
AUXL
GND
L
R
VIDEO
1
6
AUXV
2
4
3
1
RESET
12
DSENS
8
S3002
RESET
S3001
DSENS
CN851
A
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
MA0-11
MDQ0-31
DQM0-3
A16-19
AD0-15
VIDEO+AUDIO
IC1501
MN2DS0016AAUB
1
3
2
13
AUDIO
P
SRCK
LRCK
ADOUT3
SDODAC
LTDAC
SCKDAC
DACCK
15
14
16
174
173
175
91
74
90
172
DACCLK
SRCK
ADOUT3
SDODAC
LRCK
LTDAC
SCKDAC
DACCLK
DRV3
95
CONT1
MD
CONT2
84
97
85
LOADIN
93
FD
150
TD
149
LDIN
FG
HOME
TEMP
VIN1RF
VIN3RF
VIN4RF
VIN2RF
VIN5
VIN6
DVDMPD
RFINN
F+H_G+H
CDMPD
E+G_E+F
LPCO2
LPCO1
99
98
145
123
121
120
122
VIN2
142
136
137
A
C
D
B
FE1
FE2
128
116
134
130
135
131
129
RF
Cr
Cb
Y
Comp
152
153
154
161
STANDBY
78
HOSTCMD
80
SLVSTS
79
IRQPWR
89
AMUTE
87
DSCSNS
147
PHOTOSNS
144
(CR)
(CB)
(Y)
(COMPOSIT)
CR
CB
Y
COMPOSIT
DRV2
96
NRES
OSCO
OSCI
X1501
169
170
DEBUG
STANBY
CMDCOMN
STSCOMN
IECOUT
179
A16-19
A0-15
A0-15
AD0-15
AD0-15
XRD
NRES
28
50
NEXOE
101
NRST
77
XCSSR
51
NEXCE
62
NEXWE
XCSSR
26
12
XWR1
11
48
CE
OE
WE
RESET
2
1
VSENS
VOLTAGE DETECT
IC1003
S-80859CNNB-B9K
VD8
OUT
VDD
88
VSENCE
SDRAM
IC1481
EDS1232AATA-75
20
68
CS
CLK
XWE
17
3
NWE
XCAS
18
4
NCAS
XRAS
19
5
NRAS
XCSM
6
NCSM
22
8
BA0
23
10
BA1
BA0
BA1
MCK
234
MCK
232
MCKI
CAS
RAS
WE
CN1951
EXTRG0
SDATA
SCLOCK
EXTRG1_SPD_SW
TRCD0
10
11
1
6
8
7
5
9
4
3
2
TRCST
TRCCLK
TRCD3
TRCD2
TRCD1
190
191
192
189
187
183
184
185
186
TRCST
TRCDATA3
TRCDATA2
TRCDATA1
TRCDATA0
188
TRCCLK
EXTRG0
SDATA
SCLOCK
EXTRG1
PR_A20
92
P0
VIN1
143
VIN3
140
VIN4
141
FLASH 16M
IC1401
CWW1439
LATCH
IC1352
TC74LCX16373FT
IC1351
TC7SZ08FU
IC1403
TC7SZ32FU
XCSFM
26
11
XWR2
CE
WE
IC1402
CWW1440
4
1
2
4
1
2
XCSFM
1LE
25
2LE
VDD5
DVD CORE UNIT
D
CLAMP
94
12
|13
VCC33
XCSSR
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
AVCC5
VOUTL
7
BCK
LRCK
DATA
MD
1
3
2
13
AUDIO 2CH ANALOG OUT
IC1801
PCM1753DBQ
LOUT
ML
MC
SCK
15
14
16
SRCK
ADOUT3
SDODAC
LRCK
LTDAC
SCKDAC
DACCLK
20
18
CTL2
SLO2-
3
ACO2+
4
ACO2-
MOTOR DRIVER
IC1201
BD7996EFV
2
ACO1-
1
TOM
TOP
FOM
FOP
ACO1+
21
CTL1
25
SLIN2
26
29
SPIN
10
LDIN
13
FG
DISC DET
IC1301
TC7SZ125FU
VDD5
B-
CN1201
17
SLO2+
16
SLO1-
15
SLO1+
42
V
COILV
39
W
COILW
44
U
COILU
36
HB
HBM
30
HW-
HWM
31
HW+
HWP
32
HV-
HVM
33
HV+
HVP
34
HU-
HUM
35
HU+
HUP
20
18
15
14
17
1
2
3
4
9
10
7
12
11
8
13
16
5
6
Q1104
Q1102
VREF
VCC5
CN1101
LD(CD)
F-
F+
T-
T+
FOM
TH
TEMP
B
FOP
TOM
TOP
LPCO2
25
20
19
1
2
3
4
10
11
8
14
12
9
15
21
17
22
24
5
7
Q1103
Q1101
LD(DVD)
VCC
LPCO1
4
DSCSNS
2
51
ACTIN1
50
ACTIN2
5
1
3
VIN
VOUT ON/OFF
AVCC5 REG.
IC1005
S-L2980A50MC-C7J
VCC5
VD8
4
5
1
VIN
VOUT
CONT
VCC5 REG.
IC1004
NJM2880U1-05
A
C
D
FE1
FE2
78MD
CDMPD
65MD
DVDMPD
RF
F+H/G+H
F+H_G+H
E+G/E+F
E+G_E+F
1
DRV3
SLIN1
DRV2
CONT1
CONT2
MD
FD
TD
CR
IECOUT
CB
Y
COMPOSIT
STANBY
SLVSTS
HSTCMD
STSCOMN
CMDCOMN
IRQPWR
AMUTE
VD8
XRESET
NRES
WAKE UP
B+
COIL_V
COIL_W
COIL_U
A-
ANALOG LOUT
DiscDetect
8cm
8cm
12cm
Photo
PHOTOSNS
CN1901
40
21
3
29
38
36
23
22
25
20
24
2
|
1
34
32
CN1852
1
CN1301
3
2
1
4
5
A+
HALL_BIAS-
HALL_W-
SWITCH
HOME
HALL_W+
HALL_V-
HALL_V+
HALL_U-
HALL_U+
HALL_BIAS+
3
1
VDD5
VCC33
3.3V REG.
IC1007
NJM2885DL1-33
OUT
IN
8
2
VCC12
1.2V REG.
IC1008
R1232D121B
LX
VIN
4
COMPOUND UNIT(A)
E
S1203
S1204
DISC SENS
3
S1202
8cm
S1201
2 12cm
5
S1205
8cm
6
Q1299
CLAMP1
TP1
COMPOUND UNIT(B)
F
S1206
CLAMP
3
VDD
VDD5
FU1901
14
|
17
VD5
PU (DP8)
CN801
A
CN951
A
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
1,2,5,6
1,2,5,6
28
CN5001
DAC_Out
PLL_IN
Q5401
X'tal_IN
X'tal_OUT
X5401
42MHz
52
53
60
56
R2-7_D-Out
G2-7_D-Out
B2-7_D-Out
STH
66
139
143-148
153-158
166-171
Load
138
CPH
137
OE
136
CPV
135
STV
134
Sub_C.
Video_IN1
PICTURE SPLIT IC
IC5401
TC90A96BFGSING
6
8
DI
LD
A02
A01
A03
IC5501
M62343FP
104
Bus_Clock_IN
105
Bus_Data_IN
107
Reset_IN
101
OSD_Blank_High_IN
IC5502
TC7SET04FUS1
133
4
2
Vcom
-
+
7
5
6
-
+
1
2
3
1
3
2
IC5503
NJM2100V
IC5505
TC7S66FU
I
NJ
-
+
5
2
1
4
6
3
4
S
G
D
S
G
D
3
4
D/D CONVERTER
IC5103
BD6171KV
3.3V REGULATOR
Q5102
11
6
PVCC1
PVCC2
32
43
EN1
FIN
OUT2
7
VS2
4
PVCC3
PVCC4
PVCC5
23
48
37
OUT1
10
OUT5
38
OUT4
47
OUT3
22
8V REGULATOR
Q5103
41
42
PVCC
VCC
CHA
RE
VS1
13
DACDI
DACLD
DIMMER
INVPUL
DACDI
DACLD
INVPUL
23
22
21
OSCin
VSYNC
HSYNC
OSDCS
2
9
11
A0-17
D0-11
MONITOR uCON
IC5603
PE5634A
OSD IC
IC5802
PDC169B
63
62
52
OSDCK
15
5
7
OSDSCL
80
MVIPW
OSDRES
XIN
PNLADY
PNLADX
PNLYV
PNLXV
XOUT
12
X5601
5MHz
13
SIN
6
18
7
CLK
DACCLK
DACCLK
19
17
28
38
51
OSDDA
OSDDATA
28
58
26
57
PNLADY
89
PNLADX
90
PNLVD
83
PNLYV
81
TOUCHAD
92
PNLXV
82
15
18
MFLPW
SWVDD
MFLPW
85
STEST1
65
19
REM
REM
48
30
DDCON_SEL
PWRVI
SWVDD33
PWRFL
PWRVI
9
8
KYDT1
35
DPDT1
36
S-MTX
7
RESET
14
MONRST
M-SRX
MONVBS
DO
EPRDI
4
43
DI
EPRDO
3
44
CS
EPRCS
1
45
SK
EPRCK
2
47
EEPROM
IC5604
S-93C56BD0I-J8
A CN441
PIPRST
PIPDA
PIPCK
SCLK
PIPDA
PIPCK
I
12
10
.
14
13
I
23
21
PIPRES
TH5601
TEMP. SENSOR
100
TEMPSEN
61
OSDPW
SWVDD33
OSD33V
Q5607
Q5608
OSDCS
OSDRST
OSDCLK
OSDV
OSDH
BLK
ROUT
30
34
GOUT
BOUT
35
36
93
88
OSD_C/H.Sync_Out
Main_RGB_Sync_IN1-2
92
OSD_V.Sync_Out
80
B_IN.2
OSDB
79
G_IN.2
OSDG
78
R_IN.2
OSDR
CE
CE
OE
OE
CS
RST
1
4
IC5301
NJM2505AF
91
OSD_Clock_Out
Q5801-Q5802
BLK
OSD ROM
IC5801
PEH172A
DIMMER
VCOM AMP
MONITOR PCB
G
TOUCH
PANEL
Q5703
(1/2)
Q5702
(2/2)
Q5702
(1/2)
Q5703
(2/2)
4
3
1
2
SWVDD33
Q5701
(2/2)
Q5701
(1/2)
SWVDD33
CN5002
SWD33
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
1,2,5,6
1,2,5,6
DC0-5
DB0-5
DA0-5
2
1
|
30
35
|
36
41
|
42
47
59
29
9
20
8
6
13
48
|
58
CN5501
CN5004
CN5602
Out
IN
Q5401
IN
UT
X5401
42MHz
52
53
60
56
VCC5V
Out
Out
Out
TH
STH1
139
143-148
153-158
166-171
ad
LOAD
138
PH
CPH
137
OE
OE
136
PV
CPV
135
TV
STV1
VDD2
VCC18V
VGH
4
VCCM12V
VGL
V0-10
VCOM
VCOM
134
IC5502
TC7SET04FUS1
IC5504
TC7SET04FUS1
133
4
2
om
4
1,3,5
2,4,6
8,10,12
9,11,13
2
5
6FU
IC5507
NJM082BV
-
+
1
3
2
-
+
7
5
2
6
D
D
ULATOR
02
VCC8V
VCC3.3V
VCC18V
VCC5V
VCCM12V
LATOR
03
4
4
5
1
2.5V REGULATOR
CHARGE PUMP
REGULATOR
VCOM DRIVE
LADDER NETWORK
DRIVER
IC5506
TC74VHC04FTS1
V25
IC5102
S-1132B25-U5
5
1
1.5V REGULATOR
V15
IC5101
S-1132B15-U5
VPUL
LCD MODULE
LCD BACK LIGHT
LCD
V25P
V25AM
V25AS
V33D
28
VCC3.3V
L/R
I
26
24
Q5501
Q5502
V15M
V15D
MMER
COM AMP
.
17
16
VDD1
DIMDTY
INVPUL
INVBST
V33IO
V33
INVERTOR PCB
H
CN5201
5
3
1
PWRFL
19
14
15
4,5
6
7
2,3
LCT
3
ENA
7
V2500
9
FB
DIM
VDDA
PDRV_A
20
PDRV_B
12
PDRV_C
11
17
PDRV_D
2
OVP
RT
Q5202
Q5203
Q5207
Q5208
Q5204
VR5201
5V REGULATOR
IC5201
TA78L05F
IC5204
OZ961ISN
LCD DRIVE
18
CT
Q5206
Q5205
T5201
FL1
FL2
Q5201
IC5203
TC7SET08FUS1
1,2
4
INVBST
INVPUL
DIMDTY
PWRFL
2
2
1
3
1
I
10
8
2
3
1
I
10
8
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
5. DIAGNOSIS
5.1 OPERATIONAL FLOWCHART
Vdd = 3.3 V
Pin 9
Power ON
BSENS
Pin 75
ASENS
Pin 74
SWVDD H
Pin 37
ACCPW H
Pin 7
Source keys
operative
Completes power-on operation.
(After that, proceed to each source operation)
SYSPW H
Pin 6
Starts
communication
with Display
microcomputer.
Source ON or
Back Camera ON
500 ms
300 ms
In case of the above signal, the communication
with Grille microcomputer may fail.
If the time interval is not 500/300 msec, the oscillator
may be defective.
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
5.2 INSPECTION METHOD OF PICKUP UNIT
Disc to be used
CD-DA: TCD-782
DVD-Video: GGV1025
Execution method
START
Is it OK?
Is it OK?
Ckeck parts
other than PICK UP
PICK UP
cleaned?
Perform lens
cleaning
SKEW ADJ.
Is it OK?
LD current check
RF level check
RF level check
Yes
Error rate check
Finished
LD turned on?
Check parts
No
Is it OK?
PICK UP
cleaned?
Perform lens
cleaning
Error rate check
Is it OK?
Replace the PICK UP
Replace the PICK UP
Replace the PICK UP
Replace the PICK UP
Check point:
AS MAX check
Check point:
LD current check
Check point:
Error rate check
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Check point:
AS MAX check
Check point:
Error rate check
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
LD current check
Status: [Foucs closed] of TEST MODE
Mode: DVD
No.
Disc
Check Point
Threshold
Remarks: LD current
1
Status: [Foucs closed] of TEST MODE
Mode: CD
No.
Disc
Check Point
Threshold
Remarks: LD current
2
TCD-782 CDLD1 – VCC5_3
(mV)
10 – 60(mA)
Notes: Please pay attention to the laser diode damage by static electricity.
DVDLD1
VCC5_3
CDLD1
VCC5_3
GGV1025 DVDLD1 – VCC5_3
(mV)
10 – 65 (mA)
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
ASMAX check
ASMAX value shows the value of RF level.
Status: [Foucs closed] of TEST MODE
No.
Disc
Check Point
Threshold
Remarks:
8 digits value of
ASMAX
more than
on display
0000 0600
8 digits value of
ASMAX
more than
on display
0000 0C00
Error rate check
Status: [Tracking Closed] of TEST MODE
No.
Disc
Check Point
Threshold
Remarks:
less than
1.000E-03
less than
1.000E-03
less than
2.500E-03
3
TCD-782 ID: HOME Position
2
GGV1025
ID: 200000
1
GGV1025
ID: 40000
1
GGV1025
Only four last digits are
displayed according to
the product.
2
TCD-782
Only four last digits is
displayed according to
the product.
In this case, the value is displayed for a split second.
When you tried to perform [FOCS CLOSE],
the display will charge automatically in the following order.
[1FFF0000]->[FEMAX]->[FE MIN]->[AS MAX]->
[ENV MAX]->[FE normal]->[Spindle gain]->
[TEMAX]->[TEMIN] ->[20000000]
Watch carefully the value of ASMAX.
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
5.3 DIAGNOSIS FLOWCHART
Is the image
in error?
Go to FE related
repair process.
Is FE section
normal?
BACK END section flow
Can the
playback
start?
Is the sound
in error?
Repair the
defective part.
Normal?
NO
YES
NO
YES
YES
YES
YES
YES
YES
Go to FE
section check.
YES
YES
NO
NO
NO
NO
NO
NO
NO
FE section check.
Go to FE
section check.
NO
NO
NO
Replace the unit.
YES
YES
Go to FE
section check.
NO
YES
YES
NO
START
END
NO
NO
NO
NO
Replace the unit.
YES
Normal?
YES
NO
END
NO
YES
YES
YES
YES
YES
Does the
operation
take time?
Is the life of flash
memory OK?
Conduct check item 12.
Standby OK?
Execute check 1.
Is VDD5
(VCC33, VCC12)
power supply
voltage OK?
Execute
check 2.
Reset OK?
Execute check 3.
Is VD8, VCC5
power supply
voltage OK?
Execute check 7.
Is SDRAM
IF OK?
Execute check 6.
Is VSENS
OK?
Execute check 4.
Is 27 MHz
OK?
Execute check 5.
Is AVCC5
voltage OK?
Execute check 8.
Is DACCLK
normal?
Execute check 9.
Is the audio
circuit OK?
Execute check 10.
Is the video
circuit OK?
Execute check 11.
Is AVCC5
voltage OK?
Execute check 8.
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check 1: Standby OK?
Check the voltage at the “STANBY” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.
Check point
Module No.
Specification value
Unit
STANBY-DGND1
ALL
VCC33 V-
0.6 V or more
V
Fig 1.1: STANBY check point
Side A
1
DGND1
STANBY
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 2: Is VDD5 (VCC33, VCC12) power supply voltage OK?
VDD5
VCC33 (= 3.3 V )
VDD5
VCC12 (= 1.2 V )
IC1401 FLASH power supply (Data)
IC1402 FLASH power supply (Program)
IC1481 SDRAM power supply
IC1501 DVD-LSI power supply
IC1501 DVD-LSI power supply
IC1007
3.3 V output regulator
IC1008
DC/DC converter
1.2 V output
F.E. driver control system
NO.
Check point
Module No.
Specification value
Unit
1
2
3
VDD5_3 - DGND1
VCC33_3 - DGND1
VCC12_1 - DGND1
ALL
ALL
ALL
5.0 ± 0.4
3.3 ± 0.15
1.2 ± 0.12
V
V
V
Side A
Fig 2.2: VDD5, VCC33, VCC12 voltage check points
Fig 2.1: Power supply configuration
Check the voltage at the “VDD5_3, VCC33_3 and VCC12_1” test point while the power is on.
Use the “DGND1” test point at the reference.
DGND1
VCC12_1
VCC33
VDD5_3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check 3: Reset OK?
NO.
Check point
Module No.
Specification value
Unit
1
XRES-DGND1
ALL
VCC33 ×
0.7 or more
V
Side A
Fig 3.1: RESET check point
Check the voltage at the “XRES” test point while the power is on.
Use the “DGND1” test point at the reference.
DGND1
XRES
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 4: Is VSENS OK?
CN1901
HOST I/F
VD8
VSENS
VCC33
VDD5
STANBY
XRES
Fig 4.1: Power supply configuration and VSENS
NO.
Check point
IC1501
DVD-LSI
IC1007
Regulator
VCC12
IC1008
DC/DC converter
IC1003
detection IC
Side A
Fig 4.2: VSENS check point
Module No.
Specification value
Unit
VSENS - DGND1
ALL
VCC33 × 0.7
or more
V
1
Check the voltage at the “VSENS” test point while the power is on.
Use the “DGND1” test point at the reference.
DGND1
VSENS
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check 5: 27 MHz Normal?
Each clock is created inside the IC1501 using the 27 MHz master crystal oscillator (X1501).
OSCO
OSCI
Fig 5.1: Clock configuration
IC1501
DVD-LSI
X1501
27 MHz
crystal
VCC33
VCC12
Turn the power on, and check with DGND being the reference.
In case of NG, check the applicable line, periphery of IC1501,
soldering of the peripheral components and defective components.
NO.
Check point
Module No.
Specification value
Unit
2
IC1501 169pin
ALL
27 MHz
± 50 ppm
ppm
GND
Fig 5.2: Clock specification value
Side A
Fig 5.3: 27 MHz check point
Specification
value
DGND1
IC1501 169pin
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 6: Is SDRAM I/F OK?
In order to secure the MPEG stream data as the buffer,
the capacity of communication I/F SDRAM between the LSI and the memory is 128Mbit.
Be careful as XCSM, XWE, XCAS, XRAS and XSCM of IC1481 are called differently in IC1501,
namely NCSM, NWE, NCAS, NRAS, NCSM.
MA0~11
MDQ0~31
MCK
XWE (NWE)
XCAS (NCAS)
XRAS (NRAS)
XCSM (NCSM)
DQM0
DQM1
DQM2
DQM3
BA0
BA1
Fig 6.1: SDRAM I/F
IC
1481
SDRAM
IC1501
DVD-LSI
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
MA0
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA10
MA11
MDQ0
MDQ1
MDQ2
MDQ3
MDQ4
MDQ5
MDQ6
MDQ7
MDQ8
MDQ9
MDQ10
MDQ11
MDQ12
MDQ13
MDQ14
MDQ15
MDQ16
MDQ17
MDQ18
MDQ19
MDQ20
MDQ21
MDQ22
MDQ23
MDQ24
MDQ25
MDQ26
MDQ27
MDQ28
MDQ29
MDQ30
MDQ31
MCK
XWE
XCAS
XRAS
XCSM
DQM0
DQM1
DQM2
DQM3
BA0
BA1
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
0.17 ohm or lower
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
IC1481
25pin
IC1481
26pin
IC1481
27pin
IC1481
60pin
IC1481
61pin
IC1481
62pin
IC1481
63pin
IC1481
64pin
IC1481
65pin
IC1481
66pin
IC1481
24pin
IC1481
21pin
IC1481
2pin
IC1481
4pin
IC1481
5pin
IC1481
7pin
IC1481
8pin
IC1481
10pin
IC1481
11pin
IC1481
13pin
IC1481
74pin
IC1481
76pin
IC1481
77pin
IC1481
79pin
IC1481
80pin
IC1481
82pin
IC1481
83pin
IC1481
85pin
IC1481
31pin
IC1481
33pin
IC1481
34pin
IC1481
36pin
IC1481
37pin
IC1481
39pin
IC1481
40pin
IC1481
42pin
IC1481
45pin
IC1481
47pin
IC1481
48pin
IC1481
50pin
IC1481
51pin
IC1481
53pin
IC1481
54pin
IC1481
56pin
IC1481
68pin
IC1481
17pin
IC1481
18pin
IC1481
19pin
IC1481
20pin
IC1481
16pin
IC1481
71pin
IC1481
28pin
IC1481
59pin
IC1481
22pin
IC1481
23pin
IC1501
16pin
IC1501
18pin
IC1501
20pin
IC1501
22pin
IC1501
21pin
IC1501
19pin
IC1501
17pin
IC1501
15pin
IC1501
11pin
IC1501
9pin
IC1501
14pin
IC1501
7pin
IC1501
237pin
IC1501
239pin
IC1501
241pin
IC1501
243pin
IC1501
248pin
IC1501
250pin
IC1501
252pin
IC1501
254pin
IC1501
253pin
IC1501
251pin
IC1501
249pin
IC1501
244pin
IC1501
242pin
IC1501
240pin
IC1501
238pin
IC1501
236pin
IC1501
29pin
IC1501
31pin
IC1501
33pin
IC1501
37pin
IC1501
39pin
IC1501
41pin
IC1501
43pin
IC1501
45pin
IC1501
44pin
IC1501
42pin
IC1501
40pin
IC1501
38pin
IC1501
34pin
IC1501
32pin
IC1501
30pin
IC1501
28pin
IC1501
234pin
IC1501
3pin
IC1501
4pin
IC1501
5pin
IC1501
6pin
IC1501
255pin
IC1501
256pin
IC1501
26pin
IC1501
27pin
IC1501
8pin
IC1501
10pin
Check the conductivity at “check point 1” and “check point 2” without power.
In case of NG, check the soldering and defective components throughout the
“output t input” of the applicable section.
NO.
Signal name
Check point 1
Check point 2
Specification value
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Side B
Check point 1 (IC1481)
Side A
Check point 2 (IC1501)
Fig 6.2: SDRAM I/F check point
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check 7: Is VD8, VCC5 power supply voltage OK?
VD8_1
VD
VCC5 (= 5.0V )
Fig 7.1: Power supply configuration
F.E. driver system
DISC detection LED
Power supply
for PU
IC1004
REG IC
for VCC 5V.
NO.
Check point
Module No.
Specification value
Unit
1
2
3
VD8_1 - PGND3
VD - PGND3
VCC5_1- AGND1
ALL
ALL
ALL
8.0 ± 0.4
8.0 ± 0.4
5.0 ± 0.1
V
V
V
Side A
Fig 7.2: VD8, VCC5 voltage check points
Check the voltage at the “VD8_1, VD and VCC5_1” test point while the power is on.
Use the “PGND3 and AGND1” test point at the reference.
VCC5_1
AGND1
VD
VD8_1
PGND3
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 8: Is AVCC5 voltage OK?
VD
AVCC5 (= 5.0 V )
Fig 8.1: Power supply configuration
Playback DVD-REF-A1 TITLE 1 and check the voltage at the stylus.
Check with PGND and GNDAU being the reference.
NO.
Check point
VD - PGND_3
AVCC5 - GNDAU1
IC1801
Audio-DAC
IC1005
REG IC
for AVCC 5 V.
Module No.
Specification value
Unit
1
2
ALL
ALL
8.0 ± 0.4
5.0 ± 0.1
V
V
Side A
Fig 8.2: VD8, AVCC5 voltage check points
PGND3
AVCC5
GNDAU
VD
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Fig 9.1: Clock configuration
Check 9: Is DACCLK normal?
DACCLK for Audio-DAC is created by IC1501 using the 27 MHz master crystal oscillator (X1501).
DACCLK
DVD: DVD-REF-A1 TITLE 1
CD: Playback a normal CDDA.
Common to all DVD-V compatible modules.
Check with DGND being the reference.
In case of NG, check the applicable line, the periphery of IC1501, soldering of the peripheral components and
defective components.
IC1501
DVD-LSI
X1501
27 MHz
crystal
IC1801
Audio-DAC
VCC33
VCC12
GND
Fig 9.2: Clock specification value
Side A
Check point 2 (IC1501 172 pin)
Check point 1 (stylus)
Fig 9.3: 27 MHz, DACCLK check point
Specification
value 1
Specification
value 2
Specification
value 3
NO.
Check point 1 (stylus)
Media
Specification value 1 Specification value 2
Specification value 3
1
2
DACCK
DACCK
DVD
CD
2.0 V~VCC33 V
2.0 V~VCC33 V
DGND~0.8 V
DGND~0.8 V
36.864 0 MHz ± 300 ppm
33.868 8 MHz ± 300 ppm
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2
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4
2
9
8
0
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1
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1
3
6
7
3
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 10: Is the audio circuit OK?
The serial 3 lines digital output + DACCLK, output from DVD-LSI (IC1501), are converted to analog audio
signal at Audio-DAC (IC1801) and are output from the HOST I/F (CN1901).
Simultaneously, the analog MUTE signal is also output from DVD-LSI (IC1501) via the HOST I/F.
The digital audio signal (IECOUT), output from DVD-LSI (IC1501), is output via CN1852.
CN1901
HOST I/F
LRCK
LO
ADOUT3
SRCK
RO
GNDAU
CN1852
IC1801
Audio-DAC
IC1501
DVD-LSI
IEC
Fig 10.1: Audio circuit
Playback DVD-REF-A1 TITLE 2 CHAPTER 1 (48 k/16 bit 1 kHz 0 dB),
and check with DGND being the reference.
In case of NG, check the applicable line, periphery of major components as described in the above drawing,
soldering of the peripheral components and defective components.
NO.
Check point 1 (stylus)
1
2
3
Specification value 1
Specification value 2
Reference waveform
ADOUT3
SRCK
LRCK
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
0.4 V or lower
0.4 V or lower
0.4 V or lower
Waveform 1
Waveform 2
Waveform 3
GND
Fig 10.2: Serial 3 lines specification value
Side A
Specification
value 1
Specification
value 2
Fig 10.3: Serial 3 lines check points
SRCK
LRCK
ADOUT3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
The following checks shall be conducted using the following measurement circuits with GNDAU1 being the reference.
NO.
4
5
Fig 10.4: Analog audio out (LO, RO) specification value.
Side A
Fig 10.5: Analog audio out check point
Specification value is the root-mean-square value (rms).
Check point 1 (stylus)
1 400 ± 150 mV
1 400 ± 150 mV
Specification value (rms)
Reference waveform
Waveform 4
Waveform 4
LO
RO
LO
GNDAU1
RO
47 kohm
47 kohm
LO
RO
GNDAU1
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check with DGND being the reference.
Check 2pin cord after connecting it to a jig, etc.
NO.
Check point 1 (stylus)
Specification value 1
Specification value 2
Reference waveform
6 IEC
VCC33 V-0.6 V or higher
0.4 V or lower
Waveform 5
Side A
Fig 10.6: Digital audio signal (IECOUT) check point
IEC
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
IN
IN
OUT
At the time of 6ch digital out, the serial 6 lines output from DVD-LSI (IC1501) is output via CN1581.
Furthermore, at the time of ripping, the serial 3 lines digital output + SUBC, output from DVD-LSI (IC1501),
is output in 4 times speed via CN1851.
CN1851
ADOUT0/SUBC
ADOUT1/BLKCK
ADOUT2/CLDCK
SRCK
LRCK
DATA
MCKENA
RIPP
IC1501
LSI
IC1851 buffer SW,
ripping or 6ch digital out.
IC1852 buffer SW,
ripping or 6ch digital out.
IC1853 buffer SW,
ripping or 6ch digital out.
SBCK
BMUTE
EMPH
IEC/IPFLG
The signal at CN1851 for 6ch digital out/Ripping.
Pin No.
Pin name
23
21
19
17
15
13
11
9
7
5
4
3
2
SRCK
LRCK
AD0/SUBC
AD1/BLK
AD2/CLD
AD3/DATA
IEC/IPFLG
-
SBCK
BMUTE
MCKENA
RIPP
EMPH
Pins 1, 6, 8, 10, 12, 14, 16, 18, 20, 22 and 24 are GNDD.
Fig 10.7: 6ch digital out/Ripping circuit
6ch digital out
Ripping
SRCK
LRCK
ADOUT0
ADOUT1
ADOUT2
ADOUT3
IEC
-
-
BMUTE
Low
High
EMPH
SRCK
LRCK
SUBC
BLKCK
CLDCK
DATA
IPFLG
-
SBCK
-
High
Low
EMPH
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Playback DVD-REF-A1 TITLE22 CHAPTER 1, and check with GNDD being the reference.
In case of NG, check the applicable line, the periphery of the major components in the drawing above,
soldering of the peripheral components and defective components.
Check 24pin FFC after connecting it to a jig, etc.
NO.
Check point 1 (stylus)
7
8
9
10
11
12
13
SRCK
LRCK
ADOUT0
ADOUT1
ADOUT2
IEC
MCKENA
Specification value 2
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
VCC33 V x 0.3 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
VCC33 V x 0.3 V or lower
Rip common CDDA, and check with GNDD being the reference.
In case of NG, check the applicable line, the periphery of the major components in the drawing above,
soldering of the peripheral components and defective components.
Check 24pin FFC after connecting it to a jig, etc.
NO.
Check point 1 (stylus)
14
15
16
17
18
19
20
21
SRCK
LRCK
SUBC
BLKCK
CLDCK
DATA
SBCK
RIPP
Specification value 1
Specification value 2
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
-
Specification
value 1
GND
Specification value 2
Fig 10.8: 6ch digital out/Ripping specification value
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
-
Specification value 1
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Side A
Side B
Fig 10.9: 6ch digital out/Ripping check point
SRCK
LRCK
ADOUT3
ADOUT2
ADOUT1
ADOUT0
RIPP
MCKENA
SBCK
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1
2
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4
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C
D
F
A
B
E
Check 11: Is the video circuit OK?
Composite signal and component signal are output from DVD-LSI (IC1501), and are output from the
HOST I/F (CN1901) via a buffer circuit.
CN1901
HOST I/F
AVCC5
Composite
Component Y
Component Cb
Component Cr
COMPO
Fig 11.1: Video circuit
Playback DVD-REF-A1 TITLE2 CHAPTER5 (WHITE 100%), and monitor COMPO signal with
an oscilloscope with GNDV1 (stylus) being the reference. Set the trigger mode to “TV trigger” and
the trigger line to “150 line”.
Video buffer circuit
NoMount
IC1501
DVD_LSI
Video
DAC
section
NO.
Check point 1 (stylus)
Specification value
Reference waveform
1
COMPO
1 000 mVpp ± 5 %
Waveform 6
In case of NG, check the applicable line, the periphery of the major components in the drawing above, soldering of the
peripheral components and defective components.
PEAK
COMPO signal
Reference
value
Color burst
Pedestal level
BOTTOM
Horizontal sync signal
Fig 11.2: Waveform for the case of composite white 100% output
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