先锋PIONEER AVH-P4000DVD音响电路图
分类:电子电工
日期:
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
AVH-P4000DVD/XN/UC
CRT4119
DVD AV RECEIVER
AVH-P4000DVD/XN/UC
DVD RDS AV RECEIVER
AVH-P4000DVD/XNEW5
AVH-P4000DVD/XN/RE
This service manual should be used together with the following manual(s):
Model No.
Order No.
Mech.Module
Remarks
CX-3212
CRT3896
MS5
DVD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly
For details, refer to "Important Check Points for Good Servicing".
K-ZZZ. FEB. 2008 Printed in Japan
Manufactured under license from Dolby Laboratories. “Dolby”, “Pro Logic”, and the double-D symbol
are trademarks of Dolby Laboratories.
Manufactured under license under U.S. Patent #: 5,451,942 & other U.S. and worldwide patents issued &
pending. DTS and DTS Digital Out are registered trademarks and the DTS logos and Symbol are trade-
marks of DTS, Inc. © 1996-2007 DTS, Inc. All Rights Reserved.
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SAFETY INFORMATION
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
1. Safety Precautions for those who Service this Unit.
Follow the adjustment steps in the service manual when servicing this unit. When check -
ing or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
The backlighting lamp of LCD in this equipment contains mercury. Disposal of this material may be
regulated due to environmental considerations according to Local, State or Federal Laws. For disposal
or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org
This product contains mercury. Disposal of this material may be regulated due to environmental considerations.
For disposal or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
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WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
Wave length:
DVD:640 nm to 660 nm
CD:770 nm to 810 nm
DVD : 2.48 mW(Emitting period :9 sec.)
CD : 705 W(Emitting period : unlimited)
Additional Laser Caution
Transistors Q1101 and Q1102 in PCB drive the laser diodes for DVD and CD
respectively. When Q1101 or Q1102 is shorted between their terminals,
the laser diodes for DVD or CD will radiate beam. If the top cover is removed
with no disc loaded while such short-circuit is continued, the naked eyes may
be exposed to the laser beam.
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
� Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
� Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
� Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
� Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
� Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
� Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
� Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
� There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
� There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
� Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................6
1.1 SERVICE PRECAUTIONS .........................................................................................................................6
1.2 NOTES ON SOLDERING...........................................................................................................................7
2. SPECIFICATIONS.............................................................................................................................................8
2.1 SPECIFICATIONS ......................................................................................................................................8
2.2 DISC/CONTENT FORMAT.......................................................................................................................12
2.3 PANEL FACILITIES...................................................................................................................................13
2.4 CONNECTION DIAGRAM........................................................................................................................14
3. BASIC ITEMS FOR SERVICE ........................................................................................................................16
3.1 CHECK POINTS AFTER SERVICING .....................................................................................................16
3.2 PCB LOCATIONS.....................................................................................................................................17
3.3 JIGS LIST .................................................................................................................................................18
3.4 CLEANING ...............................................................................................................................................18
4. BLOCK DIAGRAM ..........................................................................................................................................20
5. DIAGNOSIS ....................................................................................................................................................30
5.1 OPERATIONAL FLOWCHART.................................................................................................................30
5.2 INSPECTION METHOD OF PICKUP UNIT .............................................................................................31
5.3 DIAGNOSIS FLOWCHART ......................................................................................................................34
5.4 ERROR CODE LIST.................................................................................................................................56
5.5 CONNECTOR FUNCTION DESCRIPTION .............................................................................................58
6. SERVICE MODE.............................................................................................................................................59
6.1 DVD TEST MODE ....................................................................................................................................59
6.2 CALIBRATION TEST MODE ....................................................................................................................62
6.3 MONITOR TEST MODE...........................................................................................................................62
7. DISASSEMBLY ...............................................................................................................................................63
8. EACH SETTING AND ADJUSTMENT............................................................................................................67
8.1 DVD ADJUSTMENT .................................................................................................................................67
8.2 MONITOR PCB ADJUSTMENT ...............................................................................................................74
8.3 MOTHER PCB ADJUSTMENT.................................................................................................................77
8.4 INVERTOR PCB ADJUSTMENT..............................................................................................................79
8.5 TOUCH PANEL ADJUSTMENT................................................................................................................81
8.6 MONITOR ADJUSTMENT........................................................................................................................89
9. EXPLODED VIEWS AND PARTS LIST ..........................................................................................................98
9.1 PACKING ..................................................................................................................................................98
9.2 EXTERIOR(1).........................................................................................................................................100
9.3 EXTERIOR(2).........................................................................................................................................102
9.4 DVD MECHANISM MODULE.................................................................................................................104
10. SCHEMATIC DIAGRAM..............................................................................................................................106
10.1 MOTHER PCB(ANALOG)(1/4)(GUIDE PAGE).....................................................................................106
10.2 MOTHER PCB(POWER SUPPLY)(2/4)................................................................................................112
10.3 MOTHER PCB(SYSTEM)(3/4)(GUIDE PAGE) .....................................................................................114
10.4 MOTHER PCB(TUNER)(4/4)................................................................................................................120
10.5 INTERFACE PCB .................................................................................................................................121
10.6 KEYBOARD UNIT ................................................................................................................................122
10.7 DVD CORE UNIT(1/2)(GUIDE PAGE)..................................................................................................124
10.8 DVD CORE UNIT(2/2) ..........................................................................................................................130
10.9 COMPOUND UNIT(A) AND COMPOUND UNIT(B).............................................................................132
10.10 MONITOR PCB(MONITOR)(1/2)(GUIDE PAGE)................................................................................134
10.11 MONITOR PCB(OSD,uCOM)(2/2)(GUIDE PAGE) .............................................................................140
10.12 INVERTOR PCB.................................................................................................................................146
10.13 WAVEFORMS.....................................................................................................................................148
11. PCB CONNECTION DIAGRAM..................................................................................................................150
11.1 MOTHER PCB......................................................................................................................................150
11.2 INTERFACE PCB .................................................................................................................................154
11.3 KEYBOARD UNIT ................................................................................................................................155
11.4 DVD CORE UNIT..................................................................................................................................156
11.5 COMPOUND UNIT(A) AND COMPOUND UNIT(B).............................................................................160
11.6 MONITOR PCB ....................................................................................................................................162
11.7 INVERTOR PCB...................................................................................................................................166
12. ELECTRICAL PARTS LIST.........................................................................................................................167
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1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
1) You should conform to the regulations governing the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.
2) Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
induction.
3) Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors
during power-on mode may damage the ICs inside the unit.
4) To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment
(shorting-solder) by referring to "the DISASSEMBLY" .
5) After replacing the pickup unit, be sure to skew adjustment.
6) During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector
is plugged or unplugged.
7) In case the internal fuse blows out, check the latter part of voltage.
8) Touch panel consists of the glass. Take good care for its handling.
Dropping the panel or adding severe impact on it may cause the risk of cracking.
Also, the end face of glass is not chamfered.
Use gloves and the like to protect your fingers from being cut.
9) In case the internal fuse blows out, check the latter part of voltage.
10) Hot areas
White area: Hot area. Be careful not to burn yourself
Mother Unit
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1.2 NOTES ON SOLDERING
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
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2.2 DISC/CONTENT FORMAT
is a trademark of DVD Format/Logo Licensing Corporation.
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2.3 PANEL FACILITIES
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2.4 CONNECTION DIAGRAM
AVH-P4000DVD/XN/UC
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AVH-P4000DVD/XNEW5, AVH-P4000DVD/XN/RE
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
To keep the product quality after servicing, please confirm following check points.
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1
Confirm whether the customer complain has
been solved.
If the customer complain occurs with the
specific media, use it for the operation
check.
The customer complain must not be
reappeared.
Display, video, audio and operations must
be normal.
2 DVD
Measure playback error rates at the
innermost and outermost tracks by using the
test mode with the following disc.
DVD test disc (GGV1025)
Deterioration of mecha-drive can be
checked.
The error rates must be less than 2.5e-4.
3 DVD
Play back a DVD.
(Menu operation; Title/chapter search)
Display, video, audio and operations must
be normal.
4 CD
Play back a CD.
(Track search)
Display, audio and operations must be
normal.
5 FM/AM tuner
Check FM/AM tuner action.
(Seek, Preset)
Switch band to check both FM and AM.
Display, audio and operations must be
normal.
6
Check whether no disc is inside the product. The media used for the operating check
must be ejected.
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7
receiving it for service.
See the table below for the items to be checked regarding video and audio:
Item to be checked regarding video
Item to be checked regarding audio
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Disturbed image (video jumpiness)
Volume too high
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V
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Too brig
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ni
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S
t
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Mottled color
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3.2 PCB LOCATIONS
A MOTHER PCB
B INTERFACE PCB
H INVERTOR PCB
G MONITOR PCB
C KEYBOARD UNIT
DVD Core Unit
D
Compound Unit(A)
E
Compound Unit(B)
F
Mother Unit
Consists of
Mother PCB
Interface PCB
Unit Number
:
CWN3116(EW5)
Unit Number
:
CWN3117(RE)
Unit Number
:
CWN3118(UC)
Unit Name
:
Mother Unit
Unit Number
:
Unit Name
:
Keyboard Unit
Monitor Unit
Consists of
Monitor PCB
Invertor PCB
Unit Number
:
CWN3126
Unit Name
:
Monitor Unit
Unit Number
:
YWX5005
Unit Name
:
DVD Core Unit
Unit Number
:
CWX3595
Unit Name
:
Compound Unit(A)
Unit Number
:
CWX3559
Unit Name
:
Compound Unit(B)
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3
4
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2
3
4
C
D
F
A
B
E
3.3 JIGS LIST
3.4 CLEANING
- Grease List
Name
Grease
Grease
Grease
Grease
Locking agents
Jig No.
GEM1024
GEM1043
GEM1045
GEM1050
1401M
Remarks
DVD Mechanism Module and Chassis
DVD Mechanism Module and Chassis
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module (1401M:produced by THREE BOND)
DVD-Video
GGV1025
Skew adjustment
CD-DA
TCD-782
Skew adjustment
TORX driver(T2)
GGK1095
Skew adjustment
Bond
GEM1033
Skew adjustment
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned
Cleaning tools
DVD pickup lenses
Cleaning liquid : GEM1004
Cleaning paper : GED-008
Portions to be cleaned
Cleaning tools
Fans
Cleaning paper : GED-008
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D
F
A
B
E
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D
F
A
B
E
4. BLOCK DIAGRAM
A MOTHE
1/4
A
S
2/4
A
P
3/4
A
A
4/4
A
T
H
INVERTOR
PCB
C
KEYBOARD
UNIT
B INTERFACE PCB
TOUCH
PANEL
CSX1114
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8
C
D
F
A
B
E
A MOTHER PCB
1/4
A
SYSTEM
2/4
A
POWER SUPPLY
3/4
A
ANALOG
4/4
A
TUNER
G MONITOR PCB
1/2
G
MONITOR
2/2
G
OSD,uCOM
OR
FACE PCB
D
DVD MECHANISM MODULE
E F
LCD
CWX3589
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2
3
4
1
2
3
4
C
D
F
A
B
E
SYS+B
21
22
40
32
23
24
20
29
25
I3
1
I17
14
CN1901
D
1
2
3
USB
JA401
AM_ANT
FM_ANT
Lch
Q402
MOTHER PCB (1/2)
A
1
2,3
FM/AM
ANTENNA
FM/AM
TUNER UNIT
A
B
JA831
CN542
CN121
AUX_L
BC_V
VCR_L
VRC_V
R_VOUT
AUX_V
iPod
AV SELECTOR
IC301
AN15887A
IC831
TC7WH08FU
iPod CP IC
INTERFACE
37
V1-1
28
LOUT1
15
L3-1
34
VOUT1
33
FB1
19
V4-1
L4-1
45
23
47
8
39
32
V5-1
L5-1
V6-1
L2-1
V2-1
VOUT2
PSENS
PGSEL
IPOD_VG
IPOD_AG
IPOD_V
IPOD_L
PSENSG
E
USB5V
USBDM
USBDP
USBCNT
USBFLG
4
3
6
7
5
2
10
11
1
3
23
8
9
10
14
11
4
13
17
18
19
20
21
5
6
1
3
5
EN
FLG
VOUT
22
36
SCL
AVSCL
USB_L
35
SDA
AVSDA
LOUT
LOUT
F/W PWR
43
VOUT
20
V4-2
L4-2
R4-2
12
13
A_RETURN
44
V_RETURN
ACCDET
ACCPW
TXiPod
ACCID
RXiPod
VDD_3.3
ROMVDD
VCC
VDD33
TUN33V
RDSHSLK
RDSLOCK
RDSDATA
RDSCK
LDET
DO
DI
S_TTUN
T_STUN
LDET
CK
CE1
CE2
SL
TUNCE
TUNCK
TUNCE2
TUNSL
TUN_L
PID
StoITX
ItoSRX
DP
24 FTXD
25 FRXD
15 FLMD0
DM
X542
48.000
MHz
1
2
X541
16.934
MHz
50
52
USB CONTRO
IC541
PE5611B
USBXTAL2
USBXTAL1
XTAL1
XTAL2
USBDM
USBDP
USBtoF
FtoUSB
FLMD
4
LOUT
55
5
FWPW
5
3
7
1
Q833
(2/2)
Q833
(1/2)
IC543
R5523N001B
CN901
MS_L
XRES
IRQPWR
IRQPW
WAKEUP
S MS5TX
S_MSTX
MS5 SRX
MS_SRX
AMUTE
LOUT
XRES
STANBY
STANDBY
VDD5
VD5
Q901
Q902
VD
COMPOSIT
VD8
SYS+B
FLASH WRITER
7
6
4
5
10
CN541
FLMD
RESET
USBtoF
FtoUSB
USB33
JA2001
JA2004
JA2003
CN2002
JA2002
CN2001
BUSL+
OPTSENS
OPTOUT
BUSL+
BUSL-
BUSL-
BUS+
BUS+
BUS-
BUS-
ASENBO
ASENBO
INTERFACE PCB
B
IP-BUS
DIGITAL
OUT
REAR VIEW
CAMERA IN
VCR IN
7
11
1
3
1
4
5
8
6
8
4
23
21
29
VCR_LIN
OPTOUT
VCR_IN
VOUT
VCR_LIN
VCR_VIN
VOUT
16
12
10
20
30
28
BCAM_IN
BCAM_IN
14
BCAM_VG
2
2
1
1
4
Q2001
ACC5
CN1852
D
IC2001
TC7SET08FUS1
Q831
Q832
Q834
BCAM_IN
VCR_LIN
VCR_IN
VOUT
BUSL+
BUSL-
BUS+
BUS-
ASENBO
IETX
IERX
ASENBO
1
2
6
DIN1
ROUT
BUS+
5
BUS-
IP-BUS DRIVER
IC751
HA12241FP
Q121
BUP
ACC5
8
10
2
15
19
21
11
1
3
17
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7
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6
7
8
C
D
F
A
B
E
RCA OUT
8
4
FLASH WRITER
6
7
4
8
9
2
5
10
11
5
7
6
11
9
14
8
16
8
7
10
6
9
21
32
CN5009
G
POWER
SUPPLY
B.G
WIRED
REMOTE
Q104
17
9
7
AMP
IC181
PAL007C
RL+
FL+
FL-
19
RL-
25
B.REMOTE
4
STBY
22
MUTE
11
PA_FL
FLIN
15
PA_RL
RLIN
Q183
SYS+B
JA141
FL-
FL+
RL-
B.REM
B.UP
P.B.
ACC
RL+
BUP
Q163(1/2)
Q162
B.UP
SYSTEM MICOM
IC601(1/2)
SYSMUTE
AMPPW
46
80
117
PBSENS
PBSENS
74
105 EVSDT
107 EVSTB
106 EVSCK
49
50
51
54
53
48
60
TXIPOD
PID
59
RXIPOD
116
115
134
69
TUNPDO
18
TUNPDI
19
RDSLOCK
RDSCK
144 TUNSL
TUNSL
S_TTUN
70
TUNCK
TUNCK
T_STUN
68
TUNCE
113 TUNPCE
94
31
95
IERX
IETX
USBCNT
BSIO
23
AVSCK
AVSCL
22
AVSDATA
AVSDA
BSCK
BRXEN
BSRQ
BRST
32
30
132
1
2
IC602
S-80827CNNB-B8M
VDD33
POWER ON RESET
MONITOR VBS ADJUST
LDET
LDET
98
100
RDSDATA
RDSHSLK
EVSTB
EVSCK
EVSDT
101
RCK
RDSLK
RDS57K
RDT
114
TUNCE2
TUNPCE2
Q404
Q403
ASENS
ASENS
75
BSENS
BSENS
BGSENS
12
ILM
10
MUTE
Q161
Q163(2/2)
82
TELMUTE
TELMUTEIN
143
ISENS
ISENS
136
PRDY
PDT
PRST
WIRED
137
WIREDAD
ROTIN2
ROTIN1
KEYIN2
KEYIN1
26
RXMON
RESET
RESET
RESET
138
139
PCK
CPCLK
CN521
HDRST
13
1
5
MOVBS
PWVI
PWFL
ILMB
SWVDD33
ROT2
ROT1
KEY2
KEY1
ROT1
ROT0
140
38
36
3
35
4
141
JA501
JH161
WIRED
WIREDAD
GND
KEY1
KEY0
RXOSD
M_SRX
33
34
TXMON
29
MONRST
25
S_MTX
TXOSD
MONRST
PWRVI
PWRFL
MONRST
PSENS
PSENSG
PGSEL
USBFLG
BSIO
BSO
BSCK
BRXEN
BSRQ
BRST
USBFLG
USBCNT
TXIE
RXIE
ASENBO
63
IRQPW
64
IRQPW
76
WAKEUP2
S_MSTX
61
TXMS5
MS_SRX
62
RXMS5
66
AMUTE
XRESET
XRES
21
STNDBY
STANDBY
41
DDO
DDI
8
RESET
42
20
DCK
39
FLMDO
40
DMS
14
DRST
Q182
(1/2)
Q182
(2/2)
Q181
BUP
OFFMUTE
AMPMUTE
PBSENS
ASENS
BSENS
ISENS
Q164
47
BGSENS
BGSENS
TELMUTE
A
B
C
:PE5632A
:PE5633A
WAKEUP
StoITX
ItoSRX
AMUTE
PID
23
21
22
BSI
BSO
26
27
46
16
DP
24 FTXD
25 FRXD
15 FLMD0
DM
1
2
0
2
USB CONTROL
IC541
PE5611B
BSCK
BRXEN
BSRQ
STBY
RESET
USBXTAL2
USBXTAL1
XTAL1
XTAL2
4
LOUT
55
5
MS_L
TUN_L
LOUT
BUSL+
BUSL-
7
E.VOL CAPTAIN6
IC201
PML018A
Rear_L
IN1_L
IN5+_L
Front_L
Pre/SW_L
4
3
IN4-_L
IN4+_L
2
IN2_L
6
21
EVSTB
STB
20
EVSCK
CLK
19
EVSDT
DATA
A
B
CN601
DMS
DRST
RESET
DDI
DDO
DCK
FLMDO
VDD33
3.3V
RESET
R
AUX_V
AUX_L
AUXV
AUXL
E
26
MFLPW
MFLPWR
D
2
3
1
11
CP_READY
I2C_SDA
7
I2C_SCL
2
XIN
38
15
nRESET
IPOD CP
IC801
341S2094
11
10
12
RCA MUTE
Q101
JA101
RL
FL
BUP
:AVH-P4000DVD/XNEW5
A
:AVH-P4000DVD/XN/RE
B
:AVH-P4000DVD/XN/UC
C
:TO 2/2
TO 2/2
D
I
31
29
I
20
18
.
28
27
Q371
Q372
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2
3
4
1
2
3
4
C
D
F
A
B
E
MOTHER PCB(2/2)
A
SYSTEM MICOM
IC601(2/2)
37
BUP
FWPW
FIREWIRE PW
Q1303
Q1305
Q1306
133
PPOWER
131
VDSENS
A
B
C
:PE5632A
:PE5633A
5.4V
8V
VD8
VD5
VD8
VDCNT
VDCNT
VDCONT
65
VD5
78
ILM_ON
8V
ILMB
ILM+B
Q1522
SWVDD33V
SWVDD33
ACC5
1,2
4
IC1601
BA00BC0WFP
ACC33
ACC33V
SWVDD
:AVH-P4000DVD/XNEW5
BUP
PWFL
PWVI
PWFL
PWVI
Q1053
Q1054
P1052
IC1021
S-1206B41-U3
USB33
ACCPW
ACCPW
MFLPW
ACC5
5.4V
7
OUT2
P1401
P1701
10
OUT1
BUP
9
VCC
P1403
IC1401
AN8011S
3
2
ON/OFF
RT
Q1402
Q1404
8V
P1402
Q1401
Q1403
Q1701
Q1702
Q1501
Q1502
Q1621
Q1622
Q1405
VR1401
ACCPW
55
7
DDCCTL
DC/DC CONVERTER
2
3
Q1021
Q1022
USB33
2
3
IC1001
S-812C33AUA-C2N
Q1002
VDD33
TO 1/2
P1051
6
SYSPW
BUP
6
5
4
IC1201
LT3461AES6
EV12
HIOUT 12V
Q1201
Q1202
SYSPW
BUP
1
2
4
IC1101
NJM2388F84
SYS+B
TUN33V
SYS+B
1
3
IC1151
NJM2391DL1-33
TUN3.3V
SYSPW
56
BEEP
X601
4.718592MHz
BZ601
13
12
X2
X1
D
VDD33V
Q1001
A
:AVH-P4000DVD/XN/RE
B
:AVH-P4000DVD/XN/UC
C
:TO 1/2
D
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6
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8
5
6
7
8
C
D
F
A
B
E
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26
1
2
3
4
1
2
3
4
C
D
F
A
B
E
MA0-11
MDQ0-31
DQM0-3
A16-19
AD0-15
VIDEO+AUDIO
IC1501
MN2DS0016AAUB
1
3
2
13
AUDIO
P
SRCK
LRCK
ADOUT3
SDODAC
LTDAC
SCKDAC
DACCK
15
14
16
174
173
175
91
74
90
172
DACCLK
SRCK
ADOUT3
SDODAC
LRCK
LTDAC
SCKDAC
DACCLK
DRV3
95
CONT1
MD
CONT2
84
97
85
LOADIN
93
FD
150
TD
149
LDIN
FG
HOME
TEMP
VIN1RF
VIN3RF
VIN4RF
VIN2RF
VIN5
VIN6
DVDMPD
RFINN
F+H_G+H
CDMPD
E+G_E+F
LPCO2
LPCO1
99
98
145
123
121
120
122
VIN2
142
136
137
A
C
D
B
FE1
FE2
128
116
134
130
135
131
129
RF
Cr
Cb
Y
Comp
152
153
154
161
STANDBY
78
HOSTCMD
80
SLVSTS
79
IRQPWR
89
AMUTE
87
DSCSNS
147
PHOTOSNS
144
(CR)
(CB)
(Y)
(COMPOSIT)
CR
CB
Y
COMPOSIT
DRV2
96
NRES
OSCO
OSCI
X1501
169
170
DEBUG
STANBY
CMDCOMN
STSCOMN
IECOUT
179
A16-19
A0-15
A0-15
AD0-15
AD0-15
XRD
NRES
28
50
NEXOE
101
NRST
77
XCSSR
51
NEXCE
62
NEXWE
XCSSR
26
12
XWR1
11
48
CE
OE
WE
RESET
2
1
VSENS
VOLTAGE DETECT
IC1003
S-80859CNNB-B9K
VD8
OUT
VDD
88
VSENCE
SDRAM
IC1481
EDS1232AATA-75-E
20
68
CS
CLK
XWE
17
3
NWE
XCAS
18
4
NCAS
XRAS
19
5
NRAS
XCSM
6
NCSM
22
8
BA0
23
10
BA1
BA0
BA1
MCK
234
MCK
232
MCKI
CAS
RAS
WE
CN1951
EXTRG0
SDATA
SCLOCK
EXTRG1_SPD_SW
TRCD0
10
11
1
6
8
7
5
9
4
3
2
TRCST
TRCCLK
TRCD3
TRCD2
TRCD1
190
191
192
189
187
183
184
185
186
TRCST
TRCDATA3
TRCDATA2
TRCDATA1
TRCDATA0
188
TRCCLK
EXTRG0
SDATA
SCLOCK
EXTRG1
PR_A20
92
P0
VIN1
143
VIN3
140
VIN4
141
FLASH 16M
IC1401
CWW1439
LATCH
IC1352
TC74LCX16373FT
IC1351
TC7SZ08FU
IC1403
TC7SZ32FU
XCSFM
26
11
XWR2
CE
WE
IC1402
CWW1440
4
1
2
4
1
2
XCSFM
1LE
25
2LE
VDD5
DVD CORE UNIT
D
CLAMP
94
12
|13
VCC33
XCSSR
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
AVCC5
VOUTL
7
BCK
LRCK
DATA
MD
1
3
2
13
AUDIO 2CH ANALOG OUT
IC1801
PCM1753DBQ
LOUT
ML
MC
SCK
15
14
16
SRCK
ADOUT3
SDODAC
LRCK
LTDAC
SCKDAC
DACCLK
20
18
CTL2
SLO2-
3
ACO2+
4
ACO2-
MOTOR DRIVER
IC1201
BD7996EFV
2
ACO1-
1
TOM
TOP
FOM
FOP
ACO1+
21
CTL1
25
SLIN2
26
29
SPIN
10
LDIN
13
FG
DISC DET
IC1301
TC7SZ125FU
VDD5
B-
CN1201
17
SLO2+
16
SLO1-
15
SLO1+
42
V
COILV
39
W
COILW
44
U
COILU
36
HB
HBM
30
HW-
HWM
31
HW+
HWP
32
HV-
HVM
33
HV+
HVP
34
HU-
HUM
35
HU+
HUP
20
18
15
14
17
1
2
3
4
9
10
7
12
11
8
13
16
5
6
Q1104
Q1102
VREF
VCC5
CN1101
LD(CD)
F-
F+
T-
T+
FOM
TH
TEMP
B
FOP
TOM
TOP
LPCO2
25
20
19
1
2
3
4
10
11
8
14
12
9
15
21
17
22
24
5
7
Q1103
Q1101
LD(DVD)
VCC
LPCO1
4
DSCSNS
2
51
ACTIN1
50
ACTIN2
5
1
3
VIN
VOUT ON/OFF
AVCC5 REG.
IC1005
S-L2980A50MC-C7J
VCC5
VD8
4
5
1
VIN
VOUT
CONT
VCC5 REG.
IC1004
NJM2880U1-05
A
C
D
FE1
FE2
78MD
CDMPD
65MD
DVDMPD
RF
F+H/G+H
F+H_G+H
E+G/E+F
E+G_E+F
1
DRV3
SLIN1
DRV2
CONT1
CONT2
MD
FD
TD
CR
IECOUT
CB
Y
COMPOSIT
STANBY
SLVSTS
HSTCMD
STSCOMN
CMDCOMN
IRQPWR
AMUTE
VD8
XRESET
NRES
WAKE UP
B+
COIL_V
COIL_W
COIL_U
A-
ANALOG LOUT
DiscDetect
8cm
8cm
12cm
Photo
PHOTOSNS
CN1901
40
21
3
29
38
36
23
22
25
20
24
2
|
1
34
32
CN1852
1
CN1301
3
2
1
4
5
A+
HALL_BIAS-
HALL_W-
SWITCH
HOME
HALL_W+
HALL_V-
HALL_V+
HALL_U-
HALL_U+
HALL_BIAS+
3
1
VDD5
VCC33
3.3V REG.
IC1007
NJM2885DL1-33
OUT
IN
8
2
VCC12
1.2V REG.
IC1008
R1232D121B
LX
VIN
4
COMPOUND UNIT(A)
E
S1203
S1204
DISC SENS
3
S1202
8cm
S1201
2 12cm
5
S1205
8cm
6
Q1299
CLAMP1
TP1
COMPOUND UNIT(B)
F
S1206
CLAMP
3
VDD
VDD5
FU1901
14
|
17
VD5
PU (DP8)
CN901
A
CN2002
B
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
1,2,5,6
1,2,5,6
CN5009
DAC_Out
PLL_IN
Q5401
X'tal_IN
X'tal_OUT
X5401
42MHz
52
53
60
56
R2-7_D-Out
G2-7_D-Out
B2-7_D-Out
STH
66
139
143-148
153-158
166-171
Load
138
CPH
137
OE
136
CPV
135
STV
134
Sub_C.
Video_IN1
PICTURE SPLIT IC
IC5401
TC90A96BFGSING
6
8
DI
LD
A02
A01
A03
IC5501
M62343FP
104
Bus_Clock_IN
105
Bus_Data_IN
107
Reset_IN
101
OSD_Blank_High_IN
IC5502
TC7SET04FUS1
133
4
2
Vcom
-
+
7
5
6
-
+
1
2
3
1
3
2
IC5503
NJM2100V
IC5505
TC7S66FU
I
NJ
-
+
5
2
1
4
6
3
4
S
G
D
S
G
D
3
4
D/D CONVERTER
IC5103
BD6171KV
3.3V REGULATOR
Q5102
11
6
PVCC1
PVCC2
32
43
EN1
FIN
OUT2
7
VS2
4
PVCC3
PVCC4
PVCC5
23
48
37
OUT1
10
OUT5
38
OUT4
47
OUT3
22
8V REGULATOR
Q5103
41
42
PVCC
VCC
4
4
5
1
2.5V REGULATOR
CHARGE PUMP
REGULATOR
IC5102
S-1132B25-U5
5
1
1.5V REGULATOR
IC5101
S-1132B15-U5
VS1
13
DACDI
DACLD
DIMMER
INVPUL
DACDI
DACLD
INVPUL
23
22
21
OSCin
VSYNC
HSYNC
OSDCS
2
9
11
A0-17
D0-11
MONITOR uCON
IC5603
PE5634A
OSD IC
IC5802
PDC169B
63
62
52
OSDCK
15
5
7
OSDSCL
80
56
55
54
MVIPW
LEDCS
LEDCK
LEDDT
OSDRES
XIN
XOUT
12
X5601
5MHz
13
SIN
6
18
7
CLK
DACCLK
DACCLK
19
17
28
38
51
OSDDA
OSDDATA
28
58
26
57
30
DDCON_SEL
PWRVI
MONVBS
DO
EPRDI
4
43
DI
EPRDO
3
44
CS
EPRCS
1
45
SK
EPRCK
2
47
EEPROM
IC5604
S-93C56BD0I-J8
PIPRST
PIPDA
PIPCK
SCLK
PIPDA
PIPCK
PIPRES
TH5601
TEMP. SENSOR
100
TEMPSEN
61
OSDPW
SWVDD33
OSD33V
Q5607
Q5608
OSDCS
OSDRST
OSDCLK
OSDV
OSDH
BLK
ROUT
30
34
GOUT
BOUT
35
36
93
88
OSD_C/H.Sync_Out
Main_RGB_Sync_IN1-2
92
OSD_V.Sync_Out
80
B_IN.2
OSDB
79
G_IN.2
OSDG
78
R_IN.2
OSDR
CE
CE
OE
OE
CS
RST
1
4
IC5301
NJM2505AF
C.VIDEO
91
OSD_Clock_Out
Q5801-Q5802
BLK
OSD ROM
IC5801
PEH172A
DIMMER
VCOM AMP
MONITOR PCB
G
PNLADY
PNLADX
PNLYV
PNLXV
PNLADY
89
PNLADX
90
PNLVD
83
PNLYV
81
TOUCHAD
92
PNLXV
82
TOUCH
PANEL
Q5703
(1/2)
Q5702
(2/2)
Q5702
(1/2)
Q5703
(2/2)
SWVDD33
Q5701
(2/2)
Q5701
(1/2)
SWVDD33
CN5003
13
26
23
MFLPW
SWVDD
MFLPW
85
STEST1
65
PWRVI
ILMB
SWVDD33
PWRFL
32
33
KYDT1
35
DPDT1
36
S-MTX
34
RESET
14
MONRST
AUXL
AUXV
KDT0
KDT1
ROT0
ROT1
5
1
10
9
8
7
6
21
HDRST
M-SRX
A CN521
I
31
29
.
28
27
.
7
6
.
5
4
.
9
8
.
3
2
I
20
18
SWD33
Q5302
Q5301
REMOTE CONTROL
SENSOR
1
3
REM
48
IC5001
GP1UX31RK
SWVDD33
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
DC0-5
DB0-5
DA0-5
2
1
|
30
35
|
36
41
|
42
47
59
29
9
20
8
6
13
48
|
58
CN5501
CN5005
CN5008
CN5602
ut
IN
Q5401
IN
UT
X5401
42MHz
52
53
60
56
VCC5V
ut
ut
ut
TH
STH1
139
143-148
153-158
166-171
ad
LOAD
138
PH
CPH
137
OE
OE
136
PV
CPV
135
TV
STV1
VDD2
VCC18V
VGH
4
VCCM12V
VGL
V0-10
VCOM
VCOM
134
IC5502
TC7SET04FUS1
IC5504
TC7SET04FUS1
133
4
2
m
4
1,3,5
2,4,6
8,10,12
9,11,13
2
5
FU
IC5507
NJM082BV
-
+
1
3
2
-
+
7
5
2
6
VCC8V
VCC3.3V
VCC18V
VCC5V
VCCM12V
4
4
1
REGULATOR
VCOM DRIVE
LADDER NETWORK
DRIVER
IC5506
TC74VHC04FTS1
V25
IC5102
132B25-U5
1
REGULATOR
V15
IC5101
132B15-U5
VPUL
LCD
LCD BACK LIGHT
LCD
V25P
V25AM
V25AS
V33D
28
VCC3.3V
L/R
I
26
24
Q5501
Q5502
V15M
V15D
MMER
COM AMP
.
17
16
VDD1
DIMDTY
INVPUL
INVBST
V33IO
V33
INVERTOR PCB
H
CN5201
5
3
1
PWRFL
19
14
15
4,5
6
7
2,3
LCT
3
ENA
7
V2500
9
FB
DIM
VDDA
PDRV_A
20
PDRV_B
12
PDRV_C
11
17
PDRV_D
2
OVP
RT
Q5202
Q5203
Q5207
Q5208
Q5204
VR5201
5V REGULATOR
IC5201
TA78L05F
IC5204
OZ961ISN
LCD DRIVE
18
CT
Q5206
Q5205
T5201
FL1
FL2
Q5201
IC5203
TC7SET08FUS1
1,2
4
INVBST
INVPUL
DIMDTY
PWRFL
2
2
1
3
1
I
10
8
2
3
1
I
10
8
KEYBOARD UNIT
C
CN3001
KDT0
HDRST
S3305
RESET
S3301
EJECT
S3303
DISPLAY OFF
ROT0
ROT1
3
4
5
19
15
13
12
6
1
10
9
S3304
EQUALIZER
S3201
VOLUME
1
3
2
5
4
KDT1
S3302
SOURCE
D3101
LEDG
LEDR
LEDB
LEDG
LEDR
LEDB
ILMB
ILMB
ILMB
ILMB
18
17
16
AUXL
AUXV
JA3001
AUXL
GND
AUXR
AUXV
2
3
4
1
2
6
8
9
15
20
11
12
Q5001
ILMB
Q5002
ILMB
Q5003
KDT1
ROT0
ROT1
HDRST
AUXL
AUXV
KDT0
LEDCS
LEDCK
LEDDT
LD
DI
A01
A02
A03
DAC
IC5002
M62343FP
RGB LED DRIVER
2
3
6
7
8
1
CLK
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2
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4
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2
3
4
C
D
F
A
B
E
5. DIAGNOSIS
5.1 OPERATIONAL FLOWCHART
Vdd = 3.3 V
Pin 9
Power ON
BSENS
Pin 75
ASENS
Pin 74
SWVDD H
Pin 37
ACCPW H
Pin 7
Source keys
operative
Completes power-on operation.
(After that, proceed to each source operation)
SYSPW H
Pin 6
Starts
communication
with Display
microcomputer.
Source ON or
Back Camera ON
500 ms
300 ms
In case of the above signal, the communication
with Grille microcomputer may fail.
If the time interval is not 500/300 msec, the oscillator
may be defective.
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
5.2 INSPECTION METHOD OF PICKUP UNIT
Disc to be used
CD-DA: TCD-782
DVD-Video: GGV1025
Execution method
START
Is it OK?
Is it OK?
Ckeck parts
other than PICK UP
PICK UP
cleaned?
Perform lens
cleaning
SKEW ADJ.
Is it OK?
LD current check
RF level check
RF level check
Yes
Error rate check
Finished
LD turned on?
Check parts
No
Is it OK?
PICK UP
cleaned?
Perform lens
cleaning
Error rate check
Is it OK?
Replace the PICK UP
Replace the PICK UP
Replace the PICK UP
Replace the PICK UP
Check point:
AS MAX check
Check point:
LD current check
Check point:
Error rate check
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Check point:
AS MAX check
Check point:
Error rate check
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
LD current check
Status: [Foucs closed] of TEST MODE
Mode: DVD
No.
Disc
Check Point
Threshold
Remarks: LD current
1
Status: [Foucs closed] of TEST MODE
Mode: CD
No.
Disc
Check Point
Threshold
Remarks: LD current
2
TCD-782 CDLD1 – VCC5_3
(mV)
10 – 60(mA)
Notes: Please pay attention to the laser diode damage by static electricity.
DVDLD1
VCC5_3
CDLD1
VCC5_3
GGV1025 DVDLD1 – VCC5_3
(mV)
10 – 65 (mA)
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
ASMAX check
ASMAX value shows the value of RF level.
Status: [Foucs closed] of TEST MODE
No.
Disc
Check Point
Threshold
Remarks:
8 digits value of
ASMAX
more than
on display
0000 0600
8 digits value of
ASMAX
more than
on display
0000 0C00
Error rate check
Status: [Tracking Closed] of TEST MODE
No.
Disc
Check Point
Threshold
Remarks:
less than
1.000E-03
less than
1.000E-03
less than
2.500E-03
3
TCD-782 ID: HOME Position
2
GGV1025
ID: 200000
1
GGV1025
ID: 40000
1
GGV1025
Only four last digits are
displayed according to
the product.
2
TCD-782
Only four last digits is
displayed according to
the product.
In this case, the value is displayed for a split second.
When you tried to perform [FOCS CLOSE],
the display will charge automatically in the following order.
[1FFF0000]->[FEMAX]->[FE MIN]->[AS MAX]->
[ENV MAX]->[FE normal]->[Spindle gain]->
[TEMAX]->[TEMIN] ->[20000000]
Watch carefully the value of ASMAX.
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1
2
3
4
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2
3
4
C
D
F
A
B
E
5.3 DIAGNOSIS FLOWCHART
Is the image
in error?
Go to FE related
repair process.
Is FE section
normal?
BACK END section flow
Can the
playback
start?
Is the sound
in error?
Repair the
defective part.
Normal?
NO
YES
NO
YES
YES
YES
YES
YES
YES
Go to FE
section check.
YES
YES
NO
NO
NO
NO
NO
NO
NO
FE section check.
Go to FE
section check.
NO
NO
NO
Replace the unit.
YES
YES
Go to FE
section check.
NO
YES
YES
NO
START
END
NO
NO
NO
NO
Replace the unit.
YES
Normal?
YES
NO
END
NO
YES
YES
YES
YES
YES
Does the
operation
take time?
Is the life of flash
memory OK?
Conduct check item 12.
Standby OK?
Execute check 1.
Is VDD5
(VCC33, VCC12)
power supply
voltage OK?
Execute
check 2.
Reset OK?
Execute check 3.
Is VD8, VCC5
power supply
voltage OK?
Execute check 7.
Is SDRAM
IF OK?
Execute check 6.
Is VSENS
OK?
Execute check 4.
Is 27 MHz
OK?
Execute check 5.
Is AVCC5
voltage OK?
Execute check 8.
Is DACCLK
normal?
Execute check 9.
Is the audio
circuit OK?
Execute check 10.
Is the video
circuit OK?
Execute check 11.
Is AVCC5
voltage OK?
Execute check 8.
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8
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6
7
8
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D
F
A
B
E
Check 1: Standby OK?
Check the voltage at the “STANBY” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.
Check point
Module No.
Specification value
Unit
STANBY-DGND1
ALL
VCC33 V-
0.6 V or more
V
Fig 1.1: STANBY check point
Side A
1
DGND1
STANBY
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2
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0
5
1
5
1
3
6
7
3
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 2: Is VDD5 (VCC33, VCC12) power supply voltage OK?
VDD5
VCC33 (= 3.3 V )
VDD5
VCC12 (= 1.2 V )
IC1401 FLASH power supply (Data)
IC1402 FLASH power supply (Program)
IC1481 SDRAM power supply
IC1501 DVD-LSI power supply
IC1501 DVD-LSI power supply
IC1007
3.3 V output regulator
IC1008
DC/DC converter
1.2 V output
F.E. driver control system
NO.
Check point
Module No.
Specification value
Unit
1
2
3
VDD5_3 - DGND1
VCC33_3 - DGND1
VCC12_1 - DGND1
ALL
ALL
ALL
5.0 ± 0.4
3.3 ± 0.15
1.2 ± 0.12
V
V
V
Side A
Fig 2.2: VDD5, VCC33, VCC12 voltage check points
Fig 2.1: Power supply configuration
Check the voltage at the “VDD5_3, VCC33_3 and VCC12_1” test point while the power is on.
Use the “DGND1” test point at the reference.
DGND1
VCC12_1
VCC33
VDD5_3
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9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check 3: Reset OK?
NO.
Check point
Module No.
Specification value
Unit
1
XRES-DGND1
ALL
VCC33 ×
0.7 or more
V
Side A
Fig 3.1: RESET check point
Check the voltage at the “XRES” test point while the power is on.
Use the “DGND1” test point at the reference.
DGND1
XRES
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9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 4: Is VSENS OK?
CN1901
HOST I/F
VD8
VSENS
VCC33
VDD5
STANBY
XRES
Fig 4.1: Power supply configuration and VSENS
NO.
Check point
IC1501
DVD-LSI
IC1007
Regulator
VCC12
IC1008
DC/DC converter
IC1003
detection IC
Side A
Fig 4.2: VSENS check point
Module No.
Specification value
Unit
VSENS - DGND1
ALL
VCC33 × 0.7
or more
V
1
Check the voltage at the “VSENS” test point while the power is on.
Use the “DGND1” test point at the reference.
DGND1
VSENS
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2
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4
2
9
8
0
5
1
5
1
3
6
7
3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check 5: 27 MHz Normal?
Each clock is created inside the IC1501 using the 27 MHz master crystal oscillator (X1501).
OSCO
OSCI
Fig 5.1: Clock configuration
IC1501
DVD-LSI
X1501
27 MHz
crystal
VCC33
VCC12
Turn the power on, and check with DGND being the reference.
In case of NG, check the applicable line, periphery of IC1501,
soldering of the peripheral components and defective components.
NO.
Check point
Module No.
Specification value
Unit
2
IC1501 169pin
ALL
27 MHz
± 50 ppm
ppm
GND
Fig 5.2: Clock specification value
Side A
Fig 5.3: 27 MHz check point
Specification
value
DGND1
IC1501 169pin
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8
0
5
1
5
1
3
6
7
3
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 6: Is SDRAM I/F OK?
In order to secure the MPEG stream data as the buffer,
the capacity of communication I/F SDRAM between the LSI and the memory is 128Mbit.
Be careful as XCSM, XWE, XCAS, XRAS and XSCM of IC1481 are called differently in IC1501,
namely NCSM, NWE, NCAS, NRAS, NCSM.
MA0~11
MDQ0~31
MCK
XWE (NWE)
XCAS (NCAS)
XRAS (NRAS)
XCSM (NCSM)
DQM0
DQM1
DQM2
DQM3
BA0
BA1
Fig 6.1: SDRAM I/F
IC
1481
SDRAM
IC1501
DVD-LSI
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2
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4
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9
8
0
5
1
5
1
3
6
7
3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
MA0
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA10
MA11
MDQ0
MDQ1
MDQ2
MDQ3
MDQ4
MDQ5
MDQ6
MDQ7
MDQ8
MDQ9
MDQ10
MDQ11
MDQ12
MDQ13
MDQ14
MDQ15
MDQ16
MDQ17
MDQ18
MDQ19
MDQ20
MDQ21
MDQ22
MDQ23
MDQ24
MDQ25
MDQ26
MDQ27
MDQ28
MDQ29
MDQ30
MDQ31
MCK
XWE
XCAS
XRAS
XCSM
DQM0
DQM1
DQM2
DQM3
BA0
BA1
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
0.17 ohm or lower
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
56 ohm ± 5 %
IC1481
25pin
IC1481
26pin
IC1481
27pin
IC1481
60pin
IC1481
61pin
IC1481
62pin
IC1481
63pin
IC1481
64pin
IC1481
65pin
IC1481
66pin
IC1481
24pin
IC1481
21pin
IC1481
2pin
IC1481
4pin
IC1481
5pin
IC1481
7pin
IC1481
8pin
IC1481
10pin
IC1481
11pin
IC1481
13pin
IC1481
74pin
IC1481
76pin
IC1481
77pin
IC1481
79pin
IC1481
80pin
IC1481
82pin
IC1481
83pin
IC1481
85pin
IC1481
31pin
IC1481
33pin
IC1481
34pin
IC1481
36pin
IC1481
37pin
IC1481
39pin
IC1481
40pin
IC1481
42pin
IC1481
45pin
IC1481
47pin
IC1481
48pin
IC1481
50pin
IC1481
51pin
IC1481
53pin
IC1481
54pin
IC1481
56pin
IC1481
68pin
IC1481
17pin
IC1481
18pin
IC1481
19pin
IC1481
20pin
IC1481
16pin
IC1481
71pin
IC1481
28pin
IC1481
59pin
IC1481
22pin
IC1481
23pin
IC1501
16pin
IC1501
18pin
IC1501
20pin
IC1501
22pin
IC1501
21pin
IC1501
19pin
IC1501
17pin
IC1501
15pin
IC1501
11pin
IC1501
9pin
IC1501
14pin
IC1501
7pin
IC1501
237pin
IC1501
239pin
IC1501
241pin
IC1501
243pin
IC1501
248pin
IC1501
250pin
IC1501
252pin
IC1501
254pin
IC1501
253pin
IC1501
251pin
IC1501
249pin
IC1501
244pin
IC1501
242pin
IC1501
240pin
IC1501
238pin
IC1501
236pin
IC1501
29pin
IC1501
31pin
IC1501
33pin
IC1501
37pin
IC1501
39pin
IC1501
41pin
IC1501
43pin
IC1501
45pin
IC1501
44pin
IC1501
42pin
IC1501
40pin
IC1501
38pin
IC1501
34pin
IC1501
32pin
IC1501
30pin
IC1501
28pin
IC1501
234pin
IC1501
3pin
IC1501
4pin
IC1501
5pin
IC1501
6pin
IC1501
255pin
IC1501
256pin
IC1501
26pin
IC1501
27pin
IC1501
8pin
IC1501
10pin
Check the conductivity at “check point 1” and “check point 2” without power.
In case of NG, check the soldering and defective components throughout the
“output t input” of the applicable section.
NO.
Signal name
Check point 1
Check point 2
Specification value
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2
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2
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0
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1
5
1
3
6
7
3
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Side B
Check point 1 (IC1481)
Side A
Check point 2 (IC1501)
Fig 6.2: SDRAM I/F check point
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2
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0
5
1
5
1
3
6
7
3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Check 7: Is VD8, VCC5 power supply voltage OK?
VD8_1
VD
VCC5 (= 5.0V )
Fig 7.1: Power supply configuration
F.E. driver system
DISC detection LED
Power supply
for PU
IC1004
REG IC
for VCC 5V.
NO.
Check point
Module No.
Specification value
Unit
1
2
3
VD8_1 - PGND3
VD - PGND3
VCC5_1- AGND1
ALL
ALL
ALL
8.0 ± 0.4
8.0 ± 0.4
5.0 ± 0.1
V
V
V
Side A
Fig 7.2: VD8, VCC5 voltage check points
Check the voltage at the “VD8_1, VD and VCC5_1” test point while the power is on.
Use the “PGND3 and AGND1” test point at the reference.
VCC5_1
AGND1
VD
VD8_1
PGND3
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2
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5
1
5
1
3
6
7
3
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 8: Is AVCC5 voltage OK?
VD
AVCC5 (= 5.0 V )
Fig 8.1: Power supply configuration
Playback DVD-REF-A1 TITLE 1 and check the voltage at the stylus.
Check with PGND and GNDAU being the reference.
NO.
Check point
VD - PGND_3
AVCC5 - GNDAU1
IC1801
Audio-DAC
IC1005
REG IC
for AVCC 5 V.
Module No.
Specification value
Unit
1
2
ALL
ALL
8.0 ± 0.4
5.0 ± 0.1
V
V
Side A
Fig 8.2: VD8, AVCC5 voltage check points
PGND3
AVCC5
GNDAU
VD
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2
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8
0
5
1
5
1
3
6
7
3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
Fig 9.1: Clock configuration
Check 9: Is DACCLK normal?
DACCLK for Audio-DAC is created by IC1501 using the 27 MHz master crystal oscillator (X1501).
DACCLK
DVD: DVD-REF-A1 TITLE 1
CD: Playback a normal CDDA.
Common to all DVD-V compatible modules.
Check with DGND being the reference.
In case of NG, check the applicable line, the periphery of IC1501, soldering of the peripheral components and
defective components.
IC1501
DVD-LSI
X1501
27 MHz
crystal
IC1801
Audio-DAC
VCC33
VCC12
GND
Fig 9.2: Clock specification value
Side A
Check point 2 (IC1501 172 pin)
Check point 1 (stylus)
Fig 9.3: 27 MHz, DACCLK check point
Specification
value 1
Specification
value 2
Specification
value 3
NO.
Check point 1 (stylus)
Media
Specification value 1 Specification value 2
Specification value 3
1
2
DACCK
DACCK
DVD
CD
2.0 V~VCC33 V
2.0 V~VCC33 V
DGND~0.8 V
DGND~0.8 V
36.864 0 MHz ± 300 ppm
33.868 8 MHz ± 300 ppm
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9
2
8
9
4
2
9
8
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9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 10: Is the audio circuit OK?
The serial 3 lines digital output + DACCLK, output from DVD-LSI (IC1501), are converted to analog audio
signal at Audio-DAC (IC1801) and are output from the HOST I/F (CN1901).
Simultaneously, the analog MUTE signal is also output from DVD-LSI (IC1501) via the HOST I/F.
The digital audio signal (IECOUT), output from DVD-LSI (IC1501), is output via CN1852.
CN1901
HOST I/F
LRCK
LO
ADOUT3
SRCK
RO
GNDAU
CN1852
IC1801
Audio-DAC
IC1501
DVD-LSI
IEC
Fig 10.1: Audio circuit
Playback DVD-REF-A1 TITLE 2 CHAPTER 1 (48 k/16 bit 1 kHz 0 dB),
and check with DGND being the reference.
In case of NG, check the applicable line, periphery of major components as described in the above drawing,
soldering of the peripheral components and defective components.
NO.
Check point 1 (stylus)
1
2
3
Specification value 1
Specification value 2
Reference waveform
ADOUT3
SRCK
LRCK
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
0.4 V or lower
0.4 V or lower
0.4 V or lower
Waveform 1
Waveform 2
Waveform 3
GND
Fig 10.2: Serial 3 lines specification value
Side A
Specification
value 1
Specification
value 2
Fig 10.3: Serial 3 lines check points
SRCK
LRCK
ADOUT3
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2
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2
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2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
The following checks shall be conducted using the following measurement circuits with GNDAU1 being the reference.
NO.
4
5
Fig 10.4: Analog audio out (LO, RO) specification value.
Side A
Fig 10.5: Analog audio out check point
Specification value is the root-mean-square value (rms).
Check point 1 (stylus)
1 400 ± 150 mV
1 400 ± 150 mV
Specification value (rms)
Reference waveform
Waveform 4
Waveform 4
LO
RO
LO
GNDAU1
RO
47 kohm
47 kohm
LO
RO
GNDAU1
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2
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9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
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1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check with DGND being the reference.
Check 2pin cord after connecting it to a jig, etc.
NO.
Check point 1 (stylus)
Specification value 1
Specification value 2
Reference waveform
6 IEC
VCC33 V-0.6 V or higher
0.4 V or lower
Waveform 5
Side A
Fig 10.6: Digital audio signal (IECOUT) check point
IEC
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2
8
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2
9
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9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
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5
6
7
8
5
6
7
8
C
D
F
A
B
E
IN
IN
OUT
At the time of 6ch digital out, the serial 6 lines output from DVD-LSI (IC1501) is output via CN1581.
Furthermore, at the time of ripping, the serial 3 lines digital output + SUBC, output from DVD-LSI (IC1501),
is output in 4 times speed via CN1851.
CN1851
ADOUT0/SUBC
ADOUT1/BLKCK
ADOUT2/CLDCK
SRCK
LRCK
DATA
MCKENA
RIPP
IC1501
LSI
IC1851 buffer SW,
ripping or 6ch digital out.
IC1852 buffer SW,
ripping or 6ch digital out.
IC1853 buffer SW,
ripping or 6ch digital out.
SBCK
BMUTE
EMPH
IEC/IPFLG
The signal at CN1851 for 6ch digital out/Ripping.
Pin No.
Pin name
23
21
19
17
15
13
11
9
7
5
4
3
2
SRCK
LRCK
AD0/SUBC
AD1/BLK
AD2/CLD
AD3/DATA
IEC/IPFLG
-
SBCK
BMUTE
MCKENA
RIPP
EMPH
Pins 1, 6, 8, 10, 12, 14, 16, 18, 20, 22 and 24 are GNDD.
Fig 10.7: 6ch digital out/Ripping circuit
6ch digital out
Ripping
SRCK
LRCK
ADOUT0
ADOUT1
ADOUT2
ADOUT3
IEC
-
-
BMUTE
Low
High
EMPH
SRCK
LRCK
SUBC
BLKCK
CLDCK
DATA
IPFLG
-
SBCK
-
High
Low
EMPH
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9
9
2
8
9
4
2
9
8
TEL 13942296513
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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AVH-P4000DVD/XN/UC
50
1
2
3
4
1
2
3
4
C
D
F
A
B
E
Playback DVD-REF-A1 TITLE22 CHAPTER 1, and check with GNDD being the reference.
In case of NG, check the applicable line, the periphery of the major components in the drawing above,
soldering of the peripheral components and defective components.
Check 24pin FFC after connecting it to a jig, etc.
NO.
Check point 1 (stylus)
7
8
9
10
11
12
13
SRCK
LRCK
ADOUT0
ADOUT1
ADOUT2
IEC
MCKENA
Specification value 2
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
VCC33 V x 0.3 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
VCC33 V x 0.3 V or lower
Rip common CDDA, and check with GNDD being the reference.
In case of NG, check the applicable line, the periphery of the major components in the drawing above,
soldering of the peripheral components and defective components.
Check 24pin FFC after connecting it to a jig, etc.
NO.
Check point 1 (stylus)
14
15
16
17
18
19
20
21
SRCK
LRCK
SUBC
BLKCK
CLDCK
DATA
SBCK
RIPP
Specification value 1
Specification value 2
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
-
Specification
value 1
GND
Specification value 2
Fig 10.8: 6ch digital out/Ripping specification value
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
-
Specification value 1
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9
9
2
8
9
4
2
9
8
TEL 13942296513
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
AVH-P4000DVD/XN/UC
51
5
6
7
8
5
6
7
8
C
D
F
A
B
E
Side A
Side B
Fig 10.9: 6ch digital out/Ripping check point
SRCK
LRCK
ADOUT3
ADOUT2
ADOUT1
ADOUT0
RIPP
MCKENA
SBCK
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QQ 376315150
9
9
2
8
9
4
2
9
8
TEL 13942296513
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
AVH-P4000DVD/XN/UC
52
1
2
3
4
1
2
3
4
C
D
F
A
B
E
Check 11: Is the video circuit OK?
Composite signal and component signal are output from DVD-LSI (IC1501), and are output from the
HOST I/F (CN1901) via a buffer circuit.
CN1901
HOST I/F
AVCC5
Composite
Component Y
Component Cb
Component Cr
COMPO
Fig 11.1: Video circuit
Playback DVD-REF-A1 TITLE2 CHAPTER5 (WHITE 100%), and monitor COMPO signal with
an oscilloscope with GNDV1 (stylus) being the reference. Set the trigger mode to “TV trigger” and
the trigger line to “150 line”.
Video buffer circuit
NoMount
IC1501
DVD_LSI
Video
DAC
section
NO.
Check point 1 (stylus)
Specification value
Reference waveform
1
COMPO
1 000 mVpp ± 5 %
Waveform 6
In case of NG, check the applicable line, the periphery of the major components in the drawing above, soldering of the
peripheral components and defective components.
PEAK
COMPO signal
Reference
value
Color burst
Pedestal level
BOTTOM
Horizontal sync signal
Fig 11.2: Waveform for the case of composite white 100% output
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