ORDER NO. Service Manual PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V . Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880 C C C C C PIONEER ELECTRONIC CORPORATION 1998 KUCXTL ‡ ‡ ‡ ‡ AC120V ADAPTOR or BATTERIES(Not included)(1.5VX2) ZBXTL ‡ ‡ ‡ –– BATTERIES ( Two included) NVXTL –– –– ‡ –– AC230V ADAPTOR or BATTERIES (Two included) NYXTL –– –– ‡ –– AC230V ADAPTOR or BATTERIES (Two included) PCD-001 PORTABLE CD PLAYER THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). CONTENTS 1. SAFETY INFORMATION.................................... 2 2. EXPLODED VIEWS AND PARTS LIST ............. 4 3. SCHEMATIC DIAGRAM ................................... 10 4. PCB CONNECTION DIAGRAM ....................... 16 5. PCB PARTS LIST ............................................. 18 6. ADJUSTMENT.................................................. 19 7. GENERAL INFORMATION .............................. 21 7.1 PARTS IC................................................... 21 7.2 DIAGNOSIS ................................................. 28 7.2.1 DISASSEMBLY ....................................... 28 7.3 BLOCK DIAGRAM ....................................... 29 8. PANEL FACILITIES AND SPECIFICATIONS ................................................................... 30 PCD-002 PCD-003 PCD-004 Remarks Type PCD-001 PCD-002 PCD-003 PCD-004 Model Power Requirement RRV1992 T – ZZR AUG. 1998 Printed in Japan www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 2 1. SAFETY INFORMATION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65 NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation. REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation. ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURN- ING THE APPLIANCE TO THE CUSTOMER. 2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER. (FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA. Device under test Leakage current tester Earth ground Reading should not be above 0.5 mA Also test with plug reversed (Using AC adapter plug as required) Test all exposed metal surfaces AC Leakage Test www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 3 1. Laser Interlock Mechanism The position of the switch (SW102) for detecting the loading state is detected by the system microprocessor, and the design prevents laser diode oscillation except when both switch (SW102) is not on CLMP terminal side (CLMP signal is OFF or high level.). Thus, interlock will no longer function if switch (SW102) is deliberatery shorted (low level). The interlock also does not function in the test mode∗. Laser diode oscillation will continue, if pin 36 of CXA1992A (IC102) on the CD AMP UNIT is connected to GND, or else the terminals of Q107 are shorted to each other(fault condition). 2. When the case is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam. Additional Laser Caution ∗ Refer to page 19. 1.2 SAFETY INFORMATION IMPORTANT THIS PIONNER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON. LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER : 5 mw WAVELENGTH : 780-785 nm CD AMP UNIT BATTERY Laser P.U. Inside SW SW102 (DOOR Detect SWITCH) * LABEL CHECK Bottom BT CAUTION FDA LABEL KUCXTL type Only NYXTL and NVXTL types FCC/FDA/DOC LABEL KUCXTL type Only COMPLIES WITH FDA RADIATION PERFORMANCE STANDARDS,21 CER SUBCHAPTER J. MANUFACTURED ADT H. P. SOUND LABEL NYXTL type Only WARNING LABEL LABEL www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 4 2. EXPLOLDED VIEWS AND PARTS LIST 2.1 PACKING NSP 1 Battery See Contrast table(2) 2 Innerphone with remote PZP1007 3 AC Adapter See Contrast table(2) 4 Blister Package See Contrast table(2) 5 Blister Package C See Contrast table(2) 6 Package board See Contrast table(2) 7 Package Box See Contrast table(2) 8 Operating lnstructions See Contrast table(2) 9 Information Sheet See Contrast table(2) NSP 10 Guarantee Card See Contrast table(2) 11 BT CAUTION LABEL 2575855000 12 FDA LABEL See Contrast table(2) 13 FCC / FDA / DOC LABEL See Contrast table(2) 14 WARNNING LABEL See Contrast table(2) 15 H.P. SOUND LABEL See Contrast table(2) 16 Spacer See Contrast table(2) (1) PACKING PARTS LIST NYXTL, NVXTL types Only NYXTL type Only KUCXTL type Only 1 2 2 3 3 4 7 8 9 5 6 10 10 8 7 16 13 11 12 14 15 6 5 1 KUCXTL, ZBXTL types Only KUCXTL type Only NYXTL, NVXTL types Only KUCXTL, ZBXTL types Only Mark No. Description Part No. Mark No. Description Part No. NSP 1 Battery (LR6, AA) Not used AEX1007 Not used AEX1007 3 AC Adapter 002753800113 Not used 002753800113 Not used 4 Blister Package 2575902001 2575902001 2575902001 2575902001 5 Blister Package C 2575904001 2575904001 2575904001 2575904001 6 Package Board 2575906004 2575906008 2575906004 2575906008 7 Package Box 2575916004 2575916007 2575916004 2575920107 KUCXTL ZBXTL KUCXTL ZBXTL Part No. Mark Remarks Symbol and Description No. PCD-001 PCD-002 (2) CONTRAST TABLE 7 for PCD-001 and PCD-002 PCD-001/KUCXTL, ZBXTL, PCD-002/KUCXTL and ZBXTL are constructed the same except for the following: NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List. ÷ The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. ÷ Screw adjacent to ∞ mark on the product are used for disassembly. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 5 8 Operating lnstructions 2975920104 Not used 2975920104 Not used (English/ French) 8 Operating lnstructions Not used 2575920106 Not used 2575920106 (English/ Chinese) 9 Information Sheet 2575851015 2575851026 2575851036 2575851027 NSP 10 Guarantee Card 2575925001 Not used 2575925001 Not used NSP 12 FDA Label 2519859000 Not used 2519859000 Not used NSP 13 FCC / FDA / DOC Label 2575960000 Not used 2575960000 Not used 16 Spacer Not used Not used Not used Not used 7 for PCD-003 PCD-003/KUCXTL, NVXTL, NYXTL and ZBXTL are constructed the same except for the following: KUCXTL NVXTL NYXTL ZBXTL Part No. Mark Remarks Symbol and Description No. PCD-003 7 for PCD-004 PCD-001/KUCXTL and PCD-004/KUCXTL are constructed the same except for the following: Mark Part No. Remarks Symbol and Description No. 9 Information Sheet 2575851015 2575851038 PCD-001/KUCXTL PCD-004/KUCXTL NSP 1 Battery (LR6, AA) Not used Not used Not used AEX1007 1 Battery (KR, AA) Not used 008620700303 008620700303 Not used 3 AC Adapter 002753800113 002754000113 002753900113 Not used 4 Blister Package 2575902001 Not used Not used 2575902001 4 Blister Front Not used 2575940000 2575940000 Not uesd 5 Blister Package C 2575904001 Not used Not used 2575904001 5 Blister Rear Not used 2575941000 2575941000 Not used 6 Package Board 2575906005 Not used Not used 2575906008 6 Package Board B Not used 2575905001 2575905001 Not used 7 Package Box 2575916005 Not used Not used 2575916007 7 Package Box B Not used 2575917001 2575917001 Not used 8 Operating lnstructions 2575920104 Not used Not used Not used (English/ French) 8 Operating lnstructions Not used 2575920105 2575920105 Not used (English/ French/ German/ ltalian/ Dutch/ Swedish/ Spanish/ Portuguese) 8 Operating lnstructions Not used Not used Not used 2575920106 (English/ Chinese) 9 Information Sheet 2575851037 2575851018 2575851018 2575851028 NSP 10 Guarantee Card 2575925001 2575925002 2575925002 Not used NSP 12 FDA Label 2519859000 Not used Not used Not used NSP 13 FCC / FDA / DOC Label 2575960000 Not used Not used Not used 14 WARNNING Label Not used 2575225000 2575225000 Not used 15 H.P. SOUND Label Not used Not used 2575849000 Not used 16 Spacer C Not used Not used 2575932000 Not used 16 Spacer D Not used 2575933000 Not used Not used KUCXTL ZBXTL KUCXTL ZBXTL Part No. Mark Remarks Symbol and Description No. PCD-001 PCD-002 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 6 2.2 EXTERIOR 22 17 21 20 29 4 4 32 11 30 8 2 14 21 18 2 37 19 9 9 31 36 12 7 5 3 3 35 3 16 27 26 25 6 23 2 2 2 1 13 10 15 2 28 33 34 24 38 39 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 7 15 Case 2575801001 2575801001 2575801002 2575801002 16 Case B 2575803001 2575803001 2575803002 2575803002 17 CD Door 2575805007 2575805007 2575805002 2575805002 18 Ring U 2575807001 2575807001 2575807002 2575807002 19 Ring B 2575808001 2575808001 2575808002 2575808002 20 Ring Front 2575811001 2575811001 2575811002 2575811002 21 Ring Ornament 2575812001 2575812001 2575812002 2575812002 22 Hinge Cover 2575813001 2575813001 2575813002 2575813002 24 Battery Cover 2575816001 2575816001 2575816002 2575816002 25 Rear Label 2575850014 2575850025 2575850035 2575850026 26 Tact Knob R 2575860001 2575860001 2575860002 2575860002 27 Tact Knob L 2575861001 2575861001 2575861002 2575861002 28 Detection Knob 2575865001 2575865001 2575865008 2575865008 29 Open Knob 2575866001 2575866001 2575866002 2575866002 31 CD AMP UNIT 2575002000 2575004000 2575002000 2575004000 33 Plate up 2575273001 2575273001 2575273008 2575273008 1 Screw 0974354408 2 Screw 0977020053 3 Screw 0977020103 4 Rubber Cushion 2528300000 5 Battery Terminal A1 2569184100 6 Battery Terminal A2 2569185100 7 Cushion 2 2569868000 8 Plate Spring 2575180000 9 Shaft 2575201000 10 Lock Lever 2575270000 11 LCD Holder 2575271000 12 Terminal Holder 2575272000 13 Open Spring 2575401000 14 Com Spring 2575402000 15 Case See Contrast table(2) 16 Case B See Contrast table(2) 17 CD Door See Contrast table(2) 18 Ring U See Contrast table(2) 19 Ring B See Contrast table(2) 20 Ring Front See Contrast table(2) 21 Ring Ornament See Contrast table(2) 22 Hinge Cover See Contrast table(2) 23 LCD Window 2575815002 24 Battery Cover See Contrast table(2) 25 Rear Label See Contrast table(2) 26 Tact Knob R See Contrast table(2) 27 Tact Knob L See Contrast table(2) 28 Detection Knob See Contrast table(2) 29 Open Knob See Contrast table(2) 30 CD MECHA UNIT 2597050000 31 CD AMP UNIT See Contrast table(2) 32 CD SW UNIT 2575005000 33 Plate Up See Contrast table(2) 34 Com Spring Up 2575403000 35 BT Caution Label 2575855000 NSP 36 Double Face 2570880000 37 Hold Plate 2575181000 38 Insulation Sheet 2 2569886000 39 Heat Sink 2569133000 (1) EXTRIOR PARTS LIST Mark No. Description Part No. Mark No. Description Part No. KUCXTL ZBXTL KUCXTL ZBXTL Part No. Mark Remarks Symbol and Description No. PCD-001 PCD-002 (2) CONTRAST TABLE 7 for PCD-001 and PCD-002 PCD-001/KUCXTL, ZBXTL, PCD-002/KUCXTL and ZBXTL are constructed the same except for the following: www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 8 15 Case 2575801001 2575801004 16 Case B 2575803001 2575803004 17 CD Door 2575805007 2575805004 18 Ring U 2575807001 2575807004 19 Ring B 2575808001 2575808004 20 Ring Front 2575811001 2575811004 21 Ring Ornament 2575812001 2575812004 22 Hinge Cover 2575813001 2575813004 24 Battery Cover 2575816001 2575816004 25 Rear Label 2575850014 2575850037 26 Tact Knob R 2575860001 2575860004 27 Tact Knob L 2575861001 2575861004 28 Detection Knob 2575865001 2575865009 29 Open Knob 2575866001 2575866004 31 CD AMP UNIT 2575002000 2575002000 33 Plate Up 2575273001 2575273009 16 Case B 2575803003 2575803003 2575803003 2575803003 17 CD Door 2575805003 2575805003 2575805003 2575805003 18 Ring U 2575807003 2575807003 2575807003 2575807003 19 Ring B 2575808003 2575808003 2575808003 2575808003 20 Ring Front 2575811003 2575811003 2575811003 2575811003 21 Ring Ornament 2575812003 2575812003 2575812003 2575812003 22 Hinge Cover 2575813003 2575813003 2575813003 2575813003 24 Battery Cover 2575816003 2575816003 2575816003 2575816003 25 Rear Label 2575850036 2575850021 2575850017 2575850027 26 Tact Knob R 2575860003 2575860003 2575860003 2575860003 27 Tact Knob L 2575861003 2575861003 2575861003 2575861003 28 Detection Knob 2575865002 2575865002 2575865002 2575865002 29 Open Knob 2575866003 2575866003 2575866003 2575866003 31 CD AMP UNIT 2575002000 2575004000 2575003000 2575004000 33 Plate Up 2575273002 2575273002 2575273002 2575273002 7 for PCD-003 PCD-003/KUCXTL, NVXTL, NYXTL and ZBXTL are constructed the same except for the following: 15 Case 2575801003 2575801003 2575801003 2575801003 KUCXTL NVXTL NYXTL ZBXTL Part No. Mark Remarks Symbol and Description No. PCD-003 7 for PCD-004 PCD-001/KUCXTL and PCD-004/KUCXTL are constructed the same except for the following: Mark Part No. Remarks Symbol and Description No. PCD-001/KUCXTL PCD-004/KUCXTL www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 9 3 6 14 12 1 13 7 22 16 4 17 11 19 9 20 10 8 21 18 5 2 15 2.3 CD MECHANISM UNIT SECTION CD MECHANISM UNIT PARTS LIST 1 Laser P.U, SPU3090 002001500001 2 Micro SW 0036819000 3 Vinyl Wire 0968606110 4 Screw 0974354405 5 Screw 0974354508 6 Screw 0974354708 7 Screw 0974665404 8 Screw 0974754403 9 Screw 0974755403 10 CD Drive Motor 2595604100 11 Thread Motor 2597601100 12 PU Plate 2597120000 13 FPC Supporter 2597130000 14 Screw (2X1.85) 2597140000 15 Thrust Spring 2597181100 16 PU Spring 2597182000 17 Lead Screw 2597201000 18 Mecha Chassis 2597250000 19 Gear A 2597256000 20 Gear B 2597257000 21 LS Holder 2597258000 22 PU Holder 2597266000 Mark No. Description Part No. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 10 A B C D 1 2 3 4 1 2 3 4 CD AMP UNIT (2575002000) A : RF SIGNAL ROUTE : TRACKING SERVE ROOP SIGNAL : FOCUS SERVE ROOP SIGNAL : RF SIGNAL ROUTE : TRACKING SERVE ROOP SIGNAL : FOCUS SERVE ROOP SIGNAL A-a A-b To CD MECHA UNIT 3. SCHEMATIC DIAGRAM Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "PCB PARTS LIST". www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 11 A B C D 5 6 7 8 5 6 7 8 CD SW UNIT (2575005000) B : RF SIGNAL ROUTE : AUDIO SIGNAL ROUTE : RF SIGNAL ROUTE : AUDIO SIGNAL ROUTE A-d A-c B CD SW UNIT SW104: 6 SW105: 7 SW106: PLAY MODE SW107: 4 SW108: ¢ SW109: P. BASS/PGM/DISP www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 12 A B C D 1 2 3 4 1 2 3 4 CD AMP UNIT (2575002000) A : TRACKING SERVE ROOP SIGNAL : FOCUS SERVE ROOP SIGNAL : RF SIGNAL ROUTE To CD MECHA UNIT CD AMP UNIT (1/2) A-a SCHEMATIC DIAGRAM POSITION: A-a www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 13 A B C D 5 6 7 8 5 6 7 8 : TRACKING SERVE ROOP SIGNAL : FOCUS SERVE ROOP SIGNAL : RF SIGNAL ROUTE A-b SCHEMATIC DIAGRAM POSITION: A-b www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 14 A B C D 1 2 3 4 1 2 3 4 SCHEMATIC DIAGRAM POSITION: A-c A-c CD AMP UNIT (2/2) and CD SW UNIT www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 15 A B C D 5 6 7 8 5 6 7 8 CD SW UNIT (2575005000) B : RF SIGNAL ROUTE : AUDIO SIGNAL ROUTE CD SW UNIT SW104: 6 SW105: 7 SW106: PLAY MODE SW107: 4 SW108: ¢� SW109: P. BASS/PGM/DISP SCHEMATIC DIAGRAM POSITION: A-d B A-d www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 16 A B C D 1 2 3 4 1 2 3 4 SIDE A A 4. PCB CONNECTION DIAGRAM B B A CD AMP UNIT VR101 IC102 Q301 Q302 Q124 Q125 Q107 CD SW UNIT To PICKUP To INSIDE SW To THREAD MOTOR To CD DRIVE MOTOR BATTERY www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 17 A B C D 1 2 3 4 1 2 3 4 A CD AMP UNIT IC107 IC106 IC108 IC103 Q111 Q401 Q108 Q109 IC104 Q126 Q113 Q122 Q118 Q117 Q101 Q105 IC109 Q115 Q116 Q112 IC1110 Q120 Q121 Q127 Q119 IC101 NOTE FOR PCB DIAGRAMS: 1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below. Symbol in PCB Diagrams Symbol in Schematic Diagrams Part Name Transistor Transistor with resistor Field effect transistor B C E B C E B C E D G S B C E B C E B C E D G S D G S 3. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram. 4. Viewpoint of PCB diagrams Symbol in PCB Diagrams Symbol in Schematic Diagrams Part Name Resistor array 3-terminal regulator Capacitor Connector P. C. Board Chip Part SIDE B SIDE A A SIDE B www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 18 NSP CD AMP ASSY PZW1017 PWZ1019 PWZ1018 CD AMP UNIT 2575002000 2575003000 2575004000 CD SW UNIT 2575005000 2575005000 2575005000 5. PCB PARTS LIST CD AMP UNIT SEMICONDUCTORS IC104 (CXP83416) 0037417000 IC106 (SM5856ATF) 0911190500 IC103 (CXD2589Q) 0911203800 IC102 (CXA1992AR) 0911203900 IC101 (BA6894K) 0911204000 IC108 (BA3574BFS) 0911204100 IC107 (KM44V1004CJ) 0911839400 IC109, IC110 NJM3414AM D101, D102 (DRC-RB160L) 0915512800 D106-D108, D110 (DDC-MA111) 0915513700 D801-D803 (DZC-UDZ5.6B) 0915518900 D103 (DRC-RB411D) 0915523400 SWITCHES AND RELAYS S102 0028025000 S103 0028398000 S101 002843400013 A CD SW UNIT CD SW UNIT Parts are not principally supplied. B Mark No. Description Part No. NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List. ÷ The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. ÷ When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K = 10%). 560 Ω = 56 × 10 1 = 561 ................................................... RD1/4PU 5 6 1 J 47k Ω = 47 × 10 3 = 473 .................................................. RD1/4PU 4 7 3 J 0.5 Ω = R50 ...................................................................... RN2H  5 0 K 1 Ω = 1R0 ......................................................................... RS1P 1  0 K Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω = 562 × 10 1 = 5621 ........................................... RN1/4PC 5 6 2 1 F Mark No. Description Part No. RESISTORS VR101 (10kΩ-B) 0031645103 OTHERS J102 MINI JACK 3.5 0033485001 J101 ADP JACK 003367200013 CN101 CONNECTOR 16P 0034690016 X102 CERAMIC RESONATOR 0038800000 (5 MHz) X101 CERAMIC RESONATOR 0038999000 (16.9344 MHz) LCD PANEL 004043000013 BATTERY TARMINAL B 2569181100 BATTERY TERMINAL C 2569182100 Remarks Mark Symbol and Description Part No. PCD-001, 004 KUCXTL PCD-001, 004 NYXTL PCD-001, 004 NVXTL, ZBXTL 7 LIST OF WHOLE PCB ASSEMBLIES 7 CONTRAST OF PCB ASSEMBLIES C900, C901, C902 Not used CKSQYB104K50 CKSQYB104K50 EB900 Not used HS330 HS330 EB901 Not used HM471 HM471 Mark Symbol and Description Part No. PZW1017 PZW1019 PZW1018 Remarks CD AMP UNIT PZW1017, PWZ1019 and PWZ1018 are constructed the same except for the following: 7 PARTS LIST FOR PCD-001/KUCXTL www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 19 6. ADJUSTMENT 6.1 PREPARATIONS 6.1.1 Jigs and Measuring Instruments 6.1.2 Checking Locations CD TEST DISC (YEDS-7) Dual-trace oscilloscope (10 : 1 probe) 7Measurement Points CD AMP UNIT CD AMP UNIT CD SW UNIT BATTERY Thread Motor Laser P.U. CD Drive Motor Inside SW M M CD MECHA UNIT D D E SW102 (DOOR Detect SWITCH) NOTE: DISC Mounted DOOR Detect SWITCH (SW102) * mark "ON" keep. * * RF TE VC 6.1.3 Checking Points When When Check point Check point Exchange CD AMP UNIT Exchange CD MECHA UNIT 1.2.�= Page 20 1.2.= Page 20 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 20 6.2 Check and Adjustment Check Oscilloscope AC Mode V: 50mV/div H: 0.5µsec/div GND Probe (10:1) Play mode TEST DISC PLAY Innermost circumference (1 TRK) – VC A START TP15 (RF) TP14 (VC) CD AMP UNIT A = 1Vp-p±0.2V Reference : Check Oscilloscope AC Mode V: 20mV/div H: 1mSec/div GND Probe (10:1) Play mode = Search mode TEST DISC PLAY Innermost circumference (1 TRK) START TP12 (TE) TP14 (VC) CD AMP UNIT – VC A Reference : A = 65mV±10mV 2. Tracking Error Check 1. RF Level Check www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 21 7. GENERAL INFORMATION 7.1 PARTS IC 0911204100 (BA3574BFS) (IC108: CD AMP UNIT) Pin Function Block Diagram The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. Pin Function NJM3414AM- TE2 (IC109, IC110 : CD AMP UNIT) Block Diagram www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 22 0911204000 (BA6894K) (IC101: CD AMP UNIT) Pin Function Block Diagram www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 23 0911203900 (CXA1992AR) (IC102: CD AMP UNIT) Pin Function Block Diagram www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 24 0911203800 (CXD2589Q) (IC103: CD AMP UNIT) Pin Function Block Diagram www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 25 0037417000 (CXP83416) (IC104: CD AMP UNIT) Pin Function Block Diagram www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 26 091190500 (SM5856ATF) (IC106: CD AMP UNIT) Pin Function Block Diagram www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 27 0911839400 (KM44V1004CJ-6) (IC107: CD AMP UNIT) Pin Function Block Diagram www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 28 7.2 DIAGNOSIS 1. Remove the CASE B 7.2.1 DISASSEMBLY Disassembly process (1) Remove the six Screws A to remove the Case Kit 1 and Ring U 2 . (2) The six lead wireD� from the CD MechaUnit 3 to remove connector wire E. (3) Remove the CD Mecha Unit 3 . (4) Remove the Screw B to remove the CD SW Unit 4, CD AMP Unit 5 ��� and Ring B 6. (5) Remove the Terminal Holder 7 Battery Terminal 8. (6) Remove the two Screws Cto remove the Case Assy0� to CD Door Assy 9. STEP (1) → (3) → (4) → (5) 2. Remove the CD MECHA UNIT STEP (1) → (2) → (3) 3. Remove the CD DOOR ASSY STEP (1) → (6) 4. Remove the CD AMP UNIT STEP (1) → (2) → (3) → (4) 9 CD Door Assy 0 Case Assy 2 Ring U 6 Ring B 7 Terminal Holder 8 Battery Terminal 3 CD Mecha Unit 4 CD SW Unit 5 CD AMP Unit 1 Case Kit Case B C B A A CD AMP UNIT CD SW UNIT BATTERY Thread Motor Laser P.U. CD Drive Motor Inside SW M M CD MECHA UNIT D D E SW102 (DOOR Detect SWITCH) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 29 7.3 BLOCK DIAGRAM www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com PCD-001,PCD-002,PCD-003,PCD-004 30 7 General Type ....................................................Compact disc player Signal reading system ....................... Semiconductor laser 7 Audio output Frequency characteristic ................ 20 Hz to 20 kHz ± 3dB Headphones output .................................... 10mW + 10mW 8. PANEL FACILITIES AND SPECIFICATIONS 7 PANEL FACILITIES Note: The specifications and design subject to possible modification without notice, due to improvements. 8 9 = - ~ 0 0 7 5 6 2 1 4 3 3 2 1 1 6� (PLAY/PAUSE) Button 2 7 (STOP/OFF) Button 3 ¢ Button 4 4 Button 5 PLAY MODE Button 6 P.BASS/PGM/DISP Button 7 Slide the OPEN Knob 8 RESUME switch to either "OFF" or "ON". 9 DC IN (disconnect the AC adapter) 0 VOLUME (Adjust the volume) Knob - PHONES (Connect the headphones) Jack = REMOTE (Connect the remote) Jack ~ S.P. Switch 7 Power supply/Others For KUCXTL type External power supply ......................................................... AC 120V (included AC adapter, DC 6V ) Size AA alkaline batteries (two,sold separately) ....... DC 3V Continuous playing time (with S.P. switch off) .......................... Approx. 10 hours(using alkaline batteries) External dimensions ........... 147(W) x 31.5(H) x 161(D) mm Unit weight : Approx..................................................... 285 g 7 Power supply/Others For ZBXTL type Size AA alkaline batteries X2 .................................... DC 3V Continuous playing time (with S.P. switch off) .................... Approx. 10 hours(using alkaline batteries) External dimensions ........... 147(W) x 31.5(H) x 161(D) mm Unit weight : Approx..................................................... 285 g 7 Accessories AC adapter......................................................................... 1 Except ZBXTL Stereo headphones w/remote control(PZP1007) ............. 1 Rechargeable Ni-Cd battery (008620700303) .................. 2 NYXTL and NVXTL Only Operating instructions........................................................ 1 7 Power supply/Others For NYXTL and NVXTL types Rechargeable Ni-Cd batteries (two, included) .................... .............................................................. 600mAh ( DC2.4V ) External power supply ......................................................... AC 230V (included AC adapter, DC 6V ) Size AA alkaline batteries (two,sold separately) ....... DC 3V Continuous playing time (with S.P. switch off) .......................... Approx. 10 hours(using alkaline batteries) ........Approx. 3.0 hours(using included rechargeable Ni-Cd Accessory PCD-001 to PCD-004 Common INNERPHONE With Remote (PZP1007) AC Adapter Ni-Cd BATTERY (008620700303) Operating instructions NYXTL and NVXTL types Only Except ZBXTL type (002753800113) SPECIFICATIONS www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com