ORDER NO. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2007 S-3EX RRV3638 SPEAKER SYSTEM S-3EX XTW/E5 * This product weighs about 48 kg. For a repair, be sure that two people work on it. If the unit must be placed 90° from normal for work, place it on cushioning, such as soft cloth, for protection. * For a better audio quality, the receptacles and the terminal fittings of the speaker unit are soldered. For a repair, two people are required: one for holding the removed unit and the other for soldering. SERVICE PRECAUTIONS T-ZZR AUG. 2007 Printed in Japan www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com S-3EX 2 1 2 3 4 1 2 3 4 C D F A B E 1. NOTES ON DISASSEMBLING AND REASSEMBLING 1.1 GRILL 1.2 SPEAKER UNIT How to detach and reattach To detach/reattach the grill, proceed as follows: 1 To reattach the grill, align the six projections on the grill net with the holes on the main unit then push the grill net into the unit. 2 To detach the grill net, first hold the lower part of the grill net with both hands and lightly pull it out toward you to detach the lower part. 3 Hold the middle part of the grill net with both hands and lightly pull it out toward you to detach the middle part. 4 In the same manner, pull out the upper part of the grill net so that the whole grill net is detached from the unit. For a better audio quality, the receptacles and the terminal fittings of the speaker unit are soldered. For a repair, two people are required: one for holding the removed unit and the other for soldering. Tools to be used: • Hexagonal wrench/4 mm: GGK1024 • Soldering iron: GGK1069 • Lead-free solder: GYP1006 � The woofer is attached to the baffle plate from the outside with the six hexagon socket set screws. To remove the woofer, remove those screws first, remove the woofer, then remove the solder to disconnect the cables. When reattaching the woofer (1) After making connections, solder the terminals of the woofers. (2) Attach the woofer so that the terminal block comes to the lower part. � The CST unit is an integrated coaxial unit of the midrange unit and the tweeter. The CST unit is attached to the baffle plate from the outside with the four hexagon socket set screws. To remove the CST unit, remove those screws first, remove the CST unit, then remove the solder to discon nect the cables. When reattaching the CST unit (1) Connect the cable coated with black tape to the tweeter and the cable coated with white tape to the midrange unit then solder the terminals. (2) Attach the CST unit so that the terminal block of the midrange unit comes to the lower part. White tape Terminal size: Extra large Terminal size: Large Terminal size: Extra large Terminal size: Large Note: Even if the speaker unit shown in the illustrations in this manual may differ from your prodoct, the procedures described here are common. White tape White tape �: White + black line �: White �: White �: White + black line Longer cable Shorter cable Upper woofer Lower woofer Up Up Tweeter terminal plate Midrange terminal plate Black tape �: White + black line �: White �: White + black line �: White CST unit Up Terminal size: Large Terminal size: small Terminal size: Extra large Terminal size: Large www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com S-3EX 3 5 6 7 8 5 6 7 8 C D F A B E 1.3 NETWORK ASSY 1.3.1 NETWORK ASSY FOR THE WOOFER Fig. 2-3: Attachment specifications of the Network Assy for the CST unit Fig. 2-1: Input terminals (within the cabinet) +: White/black line -: White From the Network Assy for the woofer From the Network Assy for the CST unit Apply adhesive. Apply adhesive. : Direction for tightening a screw Fig. 2-4: Attachment specifications for the enclosure plate (cross-sectional view of the speaker at the location of the CST unit) *The photo is of the Network Assy for the S-1EX, but the structure for attachment is the same. Enclosure plate Chamber Fig. 2-2: Attachment specifications of the Network Assy for the woofer Top : Direction for tightening a screw FRWN-184 Top : Direction for tightening a screw FRWN-185 • Network Assy for the woofer: After removing only the woofer, remove the Network Assy. • Network Assy for the CST unit: After removing all speaker units, remove the Network Assy. Tools to be used: • Hexagonal wrench/4 mm: GGK1024 • Box wrench/14 mm: GGH-002 • DIABOND (black) (DB-1600WB): GYL-014 Before removing the Network Assy, first remove the grill and the speaker unit(s) then disconnect the cables connected to the speaker unit. � The Network Assy is attached to the interior side of the right side panel near the upper woofer with four screws. (1) Remove the acoustic absorbent placed at the rear of the input terminals. (See Figs. 2-5 and 2-6.) (2) Remove the two nuts of the lower input terminals and disconnect the round terminals. (See Fig. 2-1.) (3) Remove the four screws that secure the Network Assy and pull out the Network Assy through the hole for the woofer. (See Fig. 2-2.) (4) For reattachment of the Network Assy, pass it through the hole for the woofer and secure it with the original four screws. (See Fig. 2-2.) (5) Connect the terminals of the cable coated with black tape among the three pairs of cables coming from the Network Assy to the lower input terminals and secure them with the nuts. (6) Apply adhesive to the secured nuts. (Adhesive: DIABOND black/GYL-014) (7) Insert the acoustic absorbent at the rear of the input terminals. (See Figs. 2-5 and 2-6.) (8) Connect the terminals of the two pairs of cables coated with white tape among the three pairs of cables coming from the Network Assy to the input terminals of the woofer and solder them. Then attach the woofer to the cabinet. 1.3.2 NETWORK ASSY FOR THE CST UNIT � The Network Assy is attached to the interior side of the left side panel near the lower woofer with four screws. (1) Remove the acoustic absorbent placed at the rear of the input terminals, at the back within the chamber, and at the back of the chamber. (See Figs. 2-5 to 2-8.) (2) Remove the two nuts of the upper input terminals and discon nect the round terminals. (See Fig. 2-1.) (3) Remove the four screws that secure the enclosure plate from within the chamber. Remove the four screws that secure the Network Assy and pull out the Network Assy through the hole for the woofer. (See Figs. 2-3 and 2-4.) (4) For reattachment of the Network Assy, pass it through the hole for the woofer and secure it with the original four screws. (See Fig. 2-3.) (5) Connect the round terminals of the cable among the cables coming from the Network Assy to the upper input terminals and secure them with the nuts. (6) Apply adhesive to the secured nuts. (Adhesive: DIABOND black/GYL-014) (7) Pass the enclosure plate with two pairs of cables connected to it from the rear of the chamber and secure the enclosure plate to the plate from inside the chamber with the four original screws. (See Fig. 2-4.) (8) Place acoustic absorbent at the rear of the input terminals, at the rear within the chamber, and at the rear of the chamber. (See Figs. 2-5 to 2-8.) (9) After making connection to the CST unit and soldering, attach the cabinet. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com S-3EX 4 1 2 3 4 1 2 3 4 C D F A B E Fig. 2-5: View after the lower woofer is removed (1) Fig. 2-7: View after the CST unit is removed (1) Fig. 2-8: View after the CST unit is removed (2) Fig. 2-6: View after the lower woofer is removed (2) 1 Remove this acoustic absorbent. When replacing, roll the acoustic absorbent, then push it in under the reinforcing crosspiece. Only this acoustic absorbent needs fixing with adhesive. Therefore, before pushing it in, be sure to apply adhesive to the side panel of the cabinet. 1 Remove this piece of acoustic absorbent. When replacing, place it along the interior side of the chamber so that it forms a U shape. 2 Remove these pieces of acoustic absorbent. When replacing, fold them in two and push them in. 2 Remove this piece of acoustic absorbent (near the enclosure plate). When replacing, fold it in two and push it in. 3 Do not remove the acoustic absorbent near the Network Assy for the CST unit. Remove only the rolled pieces of acoustic absorbent placed at the rear of the chamber for the CST unit. In this state, detach/reattach the Network Assy for the CST unit and the enclosure plate. (Adhesive: DIABOND black/GYL-014) 1. Acoustic absorbent near the input-terminal plate 2. Acoustic absorbent within the chamber for the CST unit 3. Acoustic absorbent near the Network Assy for the CST unit 1.3.3 ACOUSTIC ABSORBENTS Note: Upon reattachment of the Network Assy for the CST unit, before reattaching the enclosure plate, be sure to remove the acoustic absorbent placed at the rear of the chamber. If part of the acoustic absorbent is pinched between the enclosure plate and the plate when the enclosure plate is secured, air leakage may occur and the best performance of the speaker may not be obtained. When the Network Assy is detached then reattached, removal and placement of the acoustic absorbent is required. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com S-3EX 5 5 6 7 8 5 6 7 8 C D F A B E 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING PACKING Parts List NOTES : · The> mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. · Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List. Speaker System Pet Band (Pet Band) Stopper Accessory Set Accessory Set Grille Set X7 Mark No. Description Part No. 1 Top Protector SHA6157 2 Middle Protector (L) SHA6129 3 Middle Protector (R) SHA6130 4 Bottom Protector SHA6156 5 Packing Case SHG6313 6 Protector (Middle) SHB6054 7 Packing Case (Bottom) SHB6055 8 Protection Sheet SHC6067 (for Side of Cabinet) 9 Protection Sheet SHC6068 (for Top of Cabinet) 10 Joint (for Packing Case) SNK6124 11 Grille Assy FRMG-230 12 Protecton Sheet (for Grille) SHC6065 13 Protector (Grille) SHB6056 14 Owner’s Manual (English) SRD6087 15 Screw (for Fastener) BMZ40P120FTB 16 Fastener FRNH-028 17 Spacer (Thickness 3 mm) FREC-110 18 Spacer (Thickness 4 mm) FREC-111 19 Spacer (Thickness 5 mm) FREC-112 20 Leg Spike Gasket SBG6002 21 Protection Sheet (for Speaker) SHC6064 Mark No. Description Part No. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com S-3EX 6 1 2 3 4 1 2 3 4 C D F A B E 2.2 SPEAKER SYSTEM A A' B B' ×4 ×4 ×16 ×4 A-A': Cross-sectional view B-B': Cross-sectional view Cabinet back side/Input terminal block Base bottom side Base top side Input terminal for CST is upper side. Input terminal for WF is lower side. : Refer to the apply adhesive points on page 3. Front side Rear side Front side Rear side www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com S-3EX 7 5 6 7 8 5 6 7 8 C D F A B E SPEAKER SYSTEM Parts List Mark No. Description Part No. 1 Input Terminal (Red) SKX6035 2 Input Terminal (Black) SKX6036 3 Joint Cord SDS1192 4 Network Assy (Low Pass) FRWN-184 5 Network Assy (High Pass) FRWN-185 6 Screw (for Network) SBA1261 7 Spike Cover FREC-101 8 Spike (for Base Rear) SBA6070 9 Speaker (MID/TW) W13NR40-52DX 10 Speaker (WF) W16FU90-51H 11 Grille Assy FRMG-230 12 Hexagon Socket Screw SBA6074 (for WF, MID/TW) 13 Hexagon Socket Screw SBA1225 (for Network) φ3 φ4 35 5 φ8.5 4 (4.6) Screw (SBA1225) 4.2 max. φ8.3 φ3 φ4 40 2.5 Screw (SBA1261) 4.2 max. φ4 φ3 25 5 φ8.5 4 (4.6) Screw (SBA6074) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com S-3EX 8 1 2 3 4 1 2 3 4 C D F A B E 3. SCHEMATIC DIAGRAM 3.1 NETWORK ASSY(FRWN-184, FRWN-185) NETWORK ASSY (FRWN-184) NETWORK ASSY (FRWN-185) WOOFER INPUT INPUT WHT/BLK WHT/BLK WHT/BLK WHT WHT WHT TWEETER L1 L2 R1 1.8 Ω/10 W 0.47 mH Air Core Inductors Air Core Inductors Air Core Inductors Air Core Inductors Air Core Inductors 0.68 mH C1 C4 R4 C5 L3 L4 1.0 mH 33 uF/250 V 82 uF/250 V 0.82 uF/250 V 27 uF/250 V C6 C8 C7 L5 0.82 mH R3 0.22 Ω/10 W R2 1.0 Ω/10 W 0.47 mH 2.7 Ω/10 W C2 C3 27 uF/250 V 6.8 uF/250 V 5.6 uF/250 V 68 uF/250 V L3 R1 R2 6.8 Ω/10 W 18 mH C3 180 uF/100 V C4 47 uF/100 V 2.2 Ω/10 W MIDRANGE WOOFER WHT/BLK WHT/BLK WHT WHT/BLK WHT WHT L2 L1 C1 C2 82 uF/100 V 82 uF/100 V 3.2 mH 1.8 mH www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com S-3EX 9 5 6 7 8 5 6 7 8 C D F A B E 4. LISTS OF TOOLS ADHESIVES Name Part No. Remarks DIABOND (black) (DB-1600WB) GYL-014 For attachment of the Network Assy Soldering iron GGK1069 For detachment/reattachment of the speaker unit Lead-free solder GYP1006 For detachment/reattachment of the speaker unit Hexagonal wrench/4 mm GGK1024 For detachment/reattachment of the speaker unit and Network Assy Box wrench/14 mm GGH-002 For detachment/reattachment of the Network Assy Name Jig No. Remarks JIG LIST ADHESIVE LIST www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com