ORDER NO. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T – ZZS FEB. 2006 Printed in Japan SPEAKER SYSTEM S-1EX XTW/E RRV3337 CONTENTS 1. PARTS LIST.................................................................................. 2 2. FOR PRECAUTION OF REASSEMBLY AND DISASSEMBLY.... 8 3. SCHEMATIC DIAGRAM ............................................................. 11 4. JIG............................................................................................... 12 NOTE As this speaker system weighs approx. 66 kg, be sure to have two people work on it. If this speaker system will be turned on its side for servicing, lay it on a piece of soft cloth, etc., to protect the cabinet from being scratched. This service manual is intended for qualified service technicians; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 2 1 2 3 4 1 2 3 4 C D F A B E S-1EX 1. PARTS LIST 4 8 6 6 (6) (6) 1 (1) 10 Speaker system 32 2 3 5 7 9 11 15 19 17 18 16 13 13 13 12 12 14 1.1 PACKING NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List. ÷ The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 3 1 2 3 4 1 2 3 4 C D F A B E S-1EX NSP 15 Accessory Set SME6034 Spike Bases SBG6003 Nuts (for spike) SBA6057 Hex Wrench SEX6002 Polyethylene Bag S0 SHL1412 NSP 16 Accessory Set SME3716 Operating Instructions SRD1310 (English, French, Spanish, Simp-Chinese, Trad-Chinese) Polyethylene Bag S2 SHL1265 NSP 17 Accessory Set SME6036 Fastening Screws (for grille) SLH6013 Finishing Screws (for grille) SLH6014 Polyethylene Bag S0 SHL1259 NSP 18 Accessory Set SME6037 Screw (for metal catch) BMZ40P120FTB Metal Catch FRNH-028 Polyethylene Bag S0 SHL1259 NSP 19 Accessory Sset (for grille holes) SME6047 Caps (for grille holes) SEC2068 Polyethylene Bag S0 SHL1259 NSP Label Serial SRW1112 1 Top Protector SHA6081 2 Middle Protector (R) SHA6082 3 Bottom Protector SHA6083 4 Middle Protector (L) SHA6090 5 Packing Case (bottom) SHB6032 6 Protector (middle) SHB6033 7 Protector (grille) SHB6034 8 Protection sheet SHC1843 9 Protection sheet SHC6037 10 Protection sheet SHC6040 11 Packing Case SHG6207 NSP 12 PP Band SHX6001 13 Joint for Packing Case SNK6124 NSP 14 Stopper (for PP band) SNK6127 PACKING Parts List Mark No. Description Part No. Mark No. Description Part No. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 4 1 2 3 4 1 2 3 4 C D F A B E S-1EX 1.2 SPEAKER SYSTEM Lower side for the LPF input terminals Upper side for the HPF input terminals (Short cords) (Long cords) Connect the cords with white tape to the midrange. Connect the cords with black tape to the tweeter. A-A' Sectional view A A' 69 (x16) MID TW 31 68 47 47 46 71 (x6 /unit) 67 40 39 (40) 65 (x4) 66 42 (x4) 63 74 (x6) 64 44 (x4) 45 (x4) 70 (x8) 60 (x4) 73 (x4) 72 (x8) : Refer to the adhesive points on page 9 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 5 1 2 3 4 1 2 3 4 C D F A B E S-1EX NSP 31 Cabinet SMM2026 NSP Fung Nut M4 (for grille, metal catch) SBN1066 39 Network ASSY (low pass) SWN1758 40 Network ASSY (high pass) SWN1759 42 Spike (height adjustment screw) SBA6044 44 Spike Cover (for spike (top)) SEB6012 45 Rubber Ring (vibration deadening) SEB6013 NSP 46 Gasket (for MID/TW) SEC2031 NSP 47 Gasket (for WF) SEC2032 NSP 60 Gasket (cabinet-input terminals) SEC2065 NSP 63 Wood Base SMS6017 NSP Acoustic Absorbent SMT1312 (inside the chamber and baffle board corner) NSP Acoustic Absorbent SMT1313 (under the duct, back board, behind the duct) NSP Acoustic Absorbent SMT1314 (chamber, side board) NSP Acoustic Absorbent SMT1315 (around the duct board) NSP Acoustic Absorbent SMT1316 (duct board side/upper roll) NSP Acoustic Absorbent SMT1318 (black, behind the duct) NSP Acoustic Absorbent SMT1320 (chamber/holes, input terminals) NSP Acoustic Absorbent SMT1329 (inside chamber/top) 64 Bottom Spike (spike bottom) SNH6010 65 Spike (top) SNH6011 66 Bottom Spike SNH6017 67 Speaker (WF) B18IU60-52H 68 Speaker (MID/TW) A14GR55-52DX 69 Screw (bottom spike - base) BKC50P300FTB 70 Screw (spike top - base) BMZ40P400FTB 71 Hexagon Socket Screw SBA1225 (for WF, MID/TW) 72 Screw (for NW assy) SBA1260 73 Screw (for closure panel) SBA1261 74 Screw (base - cabinet) SBA1262 Mark No. Description Part No. SPEAKER SYSTEM Parts List ∅3 ∅4 35 5 ∅8.5 4 (4.6) Screw (SBA1225) ∅3 ∅4 ∅8.3 2.5 30 4.2 max. 4.2 max. Screw (SBA1260) 4.2 max. ∅8.3 ∅3 ∅4 40 2.5 4.2 max. Screw (SBA1261) 4.9 max. 4.9 max. 75 3.1 ∅10.3 ∅5 ∅3.6 Screw (SBA1262) www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 6 1 2 3 4 1 2 3 4 C D F A B E S-1EX The direction of the cord holes must be vertical. The direction of the cord holes must be vertical. 51 48 59 50 49 53 56 57 58 61 62 75 76 41 77 5 5 5 5 Specification for attaching the packing for the Bottom spike Specification for attaching the packing for the Bottom spike Specification for attaching the packing for the Spike (top) Specification for attaching the packing for the base (top side) 55 (x22) 52 52 54 Specification for attaching the packing for the base (bottom side) 43 43 34 35 37 38 36 No.32 Grille Front View Back View 33 www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 7 1 2 3 4 1 2 3 4 C D F A B E S-1EX 32 Grille SMG6093 33 Badge FRAM-048 34 Packing SEC6060 NSP 35 Grille ASSY SMG6094 NSP 36 Fung Nut SBN6019 NSP 37 Grille Frame SMC6002 NSP 38 Punching Net SNH6013 NSP 41 Sticker SAN3871 43 Cord SDS1192 NSP 48 Gasket (for spike (top)) SEC2043 NSP 49 Gasket (for spike (top)) SEC2044 NSP 50 Gasket (for spike (top)) SEC2045 NSP 51 Gasket (for bottom spike) SEC2046 NSP 52 Gasket (for bottom spike) SEC2047 NSP 53 Gasket (for bottom spike) SEC2048 NSP 54 Gasket (for bottom spike) SEC2049 NSP 55 Gasket (for screw holes) SEC2050 NSP 56 Gasket (base top) SEC2051 NSP 57 Gasket (base top) SEC2052 NSP 58 Gasket (base top) SEC2053 NSP 59 Gasket (for spike (top)) SEC2055 61 Input Terminal (Red) SKX6027 62 Input Terminal (Black) SKX6028 NSP 75 Model Label SAN3790 NSP 76 Country Label SAN3782 NSP 77 Label Serial SRW1111 Mark No. Description Part No. SPEAKER SYSTEM Parts List www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 8 1 2 3 4 1 2 3 4 C D F A B E S-1EX 2. FOR PRECAUTION OF REASSEMBLY AND DISASSEMBLY How to disassemble 2.1 GRILLE 2.2 SPEAKER UNIT 1 Loosen the finishing screws. Then remove the grille. Note 1: You may remove the fastening screws if they impede disassembly. How to reassemble Finishing Screws Fastening Screws 2 Place the grille with the badge located at the lower part, aligning the 4 holes of the grille with the fastening screws inserted in Step 1. 3 Tighten the supplied finishing screws into the fastening screws to secure the grille. Note 2: Do not use a flathead screwdriver or a hexagonal wrench to tighten the screws. Securing the screws too tightly may damage the cabinet. 1 Insert the supplied fastening screws into the screw holes at the four corners of the speaker front. Finishing Screws White tape White tape Long cord Short cord White tape Black tape Terminal size: Extra large Terminal size: Extra large Terminal size: Extra large Terminal size: Large Terminal size: Large Terminal size: Large Terminal size: Large Terminal size: Small �: White with Black line �: White with Black line �: White with Black line �: White with Black line �: White �: White �: White �: White Upper woofer Lower woofer Coaxial unit Upper side Upper side Upper side Terminal board of the tweeter Terminal board of the midrange For better audio quality, the receptacle terminals and terminal fittings of the speaker unit are soldered. Two people are required for servicing of this speaker unit: one to hold the removed unit and another to solder. Tools to be used • Hexagonal wrench (4 mm): GGK1024 • Soldering gun: GGK1069 • Lead-free solder: GYP1006 • The woofer is attached to the baffle board with 6 hexagon-socket screws from the outside. When disassembling, remove all these screws, pull out the woofer, then remove the solder to disconnect the cords. When reattaching, after connecting the cords, solder the terminals for the woofer then place the woofer so that the terminal board comes to the lower side. • The midrange and tweeter are integrated into a coaxial unit. This coaxial-unit speaker is attached to the baffle board with 6 hexagon-socket screws from the outside. When disassembling, remove all these screws, pull out the coaxial-unit speaker, then remove the solder to disconnect the cords. When reattaching, connect the cord with black tape to the tweeter and the cord with white tape to the midrange then solder the terminals. Place the coaxial unit so that the terminal board of the midrange comes to the lower side then turn it counterclockwise slightly to secure it. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 9 1 2 3 4 1 2 3 4 C D F A B E S-1EX 2.3 NETWORK ASSY Before removing the Network Assy, remove the grille and each speaker unit then disconnect the cords from the speaker unit. • For removal/reattachment of the Network Assy for the woofer: Only the woofer must be removed. • For removal/reattachment of the Network Assy for the midrange/tweeter: Removal of all the units is required. 2.3.1 Network Assy for the Woofers • The Network Assy for the woofers is located inside the back board behind the lower woofer and secured with 4 screws. (1) Remove the acoustic absorbent pads at the input terminals. (See Figs. 2-5 to 2-8.) (2) Remove the 2 nuts that secure the round connectors from the lower input terminals. (See Fig. 2-1. Tool: Box wrench, 14 mm/GGH-002) (3) Remove the 4 screws that secure the Network Assy then pull the Assy out through the hole where the woofer was attached. (See Fig. 2-2.) (4) When reattaching, pass the Network Assy through the hole where the lower woofer was attached then secure it in place with the 4 screws. (See Fig. 2-2.) (5) Among the 3 pairs of cords from the Network Assy, connect the cords with black tape to the lower input terminals and secure them with the nuts. (See Fig. 2-1. Tool: Box wrench, 14 mm/GGH-002) (6) Apply adhesive to the secured nuts. (Adhesive: DIABOND black/GYL-014) (7) Reinstall the acoustic absorbent pads at the input terminals. (See Figs. 2-5 to 2-8.) (8) Among the 3 pairs of cords from the Network Assy, connect and solder the remaining 2 pairs of cords with white tape to the woofer and reattach the woofer in the cabinet. 2.3.2 Network Assy for the midrange / tweeter • The Network Assy for the midrange/tweeter is attached to the inside of the left side board behind the upper woofer, using 4 screws. (1) Remove the acoustic absorbent pads at the input terminals, inside and at the rear of the chamber, and behind the chamber. (See Figs. 2-5 to 2-8 and 2-9 to 2-11.) (2) Remove the 2 nuts that secure the round connectors from the upper input terminals. (See Fig. 2-1. Tool: Box wrench, 14 mm/GGH-002) (3) Remove the 4 screws that secure the closure panel inside the chamber, remove the 4 screws that secure the Network Assy, and pull the Network Assy out through the hole where the woofer was attached. (See Figs. 2-3 and 2-4. Tool: Screwdriver/GGK1012) (4) When reattaching, pass the Network Assy through the hole where the upper woofer was attached and secure it in place using the 4 screws. (See Fig. 2-3. Tool: Screwdriver/GGK1012) (5) Among the cords from the Network Assy, connect the cords with the round connectors to the upper input terminals and secure them with the nuts. (See Fig. 2-1. Tool: Box wrench, 14 mm/GGH-002) (6) Apply adhesive to the secured nuts. (Adhesive: DIABOND black/GYL-014) (7) Pass the 2 pairs of cords from the closure panel through behind the chamber then secure the closure panel from inside the chamber, using the 4 screws. (See Fig. 2-4.) (8) Reinstall the acoustic absorbent pads at the input terminals, inside and rear of the chamber, and behind the chamber. (See Figs. 2-5 to 2-8 and 2-9 to 2-11.) (9) Connect and solder the cords to the coaxial-unit speaker and reattach it in the cabinet. Fig. 2-1: Input terminals (inside the cabinet) Fig. 2-2: Specifications for attaching the Network Assy for the woofers Fig. 2-3: Specifications for attaching the Network Assy for the midrange/tweeter Fig. 2-4: Specifications for attaching the closure panel (cross-sectional view of the coaxial-unit speaker) +: White with Black line : Screws : Screws : Screws Chamber Closure panel From the Network Assy for the midrange/tweeter From the Network Assy for the woofers Apply adhesive. Apply adhesive. -: White Bottom side Bottom side Upper side Upper side www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 10 1 2 3 4 1 2 3 4 C D F A B E S-1EX 2.3.3 Removal/Reattachment of Acoustic absorbent pads Note: When reattaching the Network Assy for the midrange/tweeter, before reattaching the closure panel, be sure to remove the acoustic absorbent pads located behind the chamber. (See Fig. 2-11.) If the closure panel pinches an acoustic absorbent pad when it is secured, air leakage may occur, which may result in poor performance of this speaker system. Removal/reattachment of acoustic absorbent pads is necessary before or after removal/reattachment of the Network Assy. 1. Acoustic absorbent pads around the input terminals 2. Acoustic absorbent pads inside the chamber for the midrange/tweeter 3. Acoustic absorbent pads around the Network Assy for the midrange/tweeter Fig. 2-5: After the lower woofer is removed (1) Fig. 2-6: After the lower woofer is removed (2) Fig. 2-7: After the lower woofer is removed (3) Fig. 2-8: After the lower woofer is removed (4) Fig. 2-9: After the midrange/tweeter is removed (1) Fig. 2-10: After the midrange/tweeter is removed (2) Fig. 2-11: After the upper woofer is removed 3 Remove this acoustic absorbent pad. When reattaching, fold it in half lengthwise and push it in. 1 Remove this acoustic absorbent pad. When reattaching, roll it and push it in under the rein- forcing plate. As only this acoustic absorbent pad must be fixed with adhesive, before pushing it in, apply adhesive to the side board of the cabinet. 1 Remove this acoustic absorbent pad. When reattaching, lay it along the upper board inside the chamber. 2 Remove this acoustic absorbent pad When reattaching, place it along the surface inside the chamber so that it forms a U shape. 3 Remove this acoustic absorbent pad from the closure panel section. When reattaching, fold it in half lengthwise and push it in. 4 Do not remove the acoustic absorbent pads around the Network Assy for midrange/tweeter. Remove the 2 rolled acoustic absorbent pads stuffed behind the space of the chamber for midrange /tweeter. Insert your hand in the direction of the arrow to remove. Removal/reattachment of the Network Assy for the midrange/ tweeter and of the closure panel must be done in this state. 2 Remove this acoustic absorbent pad. When reattaching, push it in along the lower surface of the reinforcing plate. Fold the remaining part of the pad toward the bottom board side so that it forms an L shape. The cords from the input terminals must be pulled out from the upper side of the acoustic absorbent pad. (Adhesive: DIABOND black/GYL-014) In this state, remove or reattach the Network Assy. When reattaching, lay one acoustic absorbent pad on another and roll them, and make 2 rolls of acoustic absorbent pads. Place one roll lengthwise, push it into the front of the top board of the cabinet, then push another beneath of the first one. www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 11 1 2 3 4 1 2 3 4 C D F A B E S-1EX NETWORK ASSY (SWN1758) NETWORK ASSY (SWN1759) L1 L2 R1 3Ω/10w 0.3mH 0.8mH C1 C4 R3 C5 L3 L4 1.2mH 15µF/250V 68µF/100V 14µF/250V 15µF/250V C6 C7 C8 L5 0.82mH R3 0.47Ω/10w 0.82mH 2.2Ω/10w C2 C3 22µF/250V 12µF/250V 2.7µF/250V 47µF/250V L2 L1 C1 C2 68µF/100V 68µF/100V 3.9mH 2.2mH White with Black line White with Black line White with Black line White with Black line White with Black line White White INPUT INPUT COIL COIL COIL COIL COIL White White White with Black line White White WOOFER WOOFER TWEETER MIDRANGE 3. SCHEMATIC DIAGRAM www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com 12 1 2 3 4 1 2 3 4 C D F A B E S-1EX Soldering gun Phillips screwdriver (large) stubby type GGK1069 GGK1012 For removal/reattachment of the Network Assy for the midrange unit and the tweeter For removal/reattachment of the speaker unit Jig Name Part No. Remarks Lead-free solder GYP1006 For removal/reattachment of the speaker unit 7 Jigs list to be used Hexagonal wrench (4mm) GGK1024 For removal/reattachment of the speaker unit Box wrench (14 mm) GGH-002 For removal/reattachment of the Network Assy DIABOND (Black) (DB-1600WB) GYL-014 For removal/reattachment of the Network Assy Adhesive Name Part No. Remarks 7 Adhesives list to be used 4. JIG www. xiaoyu163. com QQ 376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http://www.xiaoyu163.com