Super Audio CD / DVD Player DV6500 Part no. 90M13BW855010 First Issue 2004.06 ecm Service Manual DV6500 /N1B/N1S Please use this service manual with referring to the user guide (D.F.U) without fail. DV6500 TABLE OF CONTENTS SECTION PAGE TECHNICAL SPECIFICATIONS .............................................................................................. 1-1-1 SERVICE HINTS AND TOOLS ................................................................................................ 1-2-1 WARNING AND LASER SAFETY INSTRUCTIONS ................................................................ 1-2-2 LASER BEAM SAFETY PRECAUTIONS ................................................................................ 1-2-3 IMPORTANT SAFETY PRECAUTIONS .................................................................................. 1-3-1 STANDARD NOTES FOR SERVICING ................................................................................... 1-4-1 CABINET DISASSEMBLY INSTRUCTIONS ............................................................................ 1-5-1 TROUBLESHOOTING ............................................................................................................. 1-6-1 BLOCK DIAGRAMS ................................................................................................................. 1-7-1 SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS .......................................................... 1-8-1 WAVEFORMS .......................................................................................................................... 1-9-1 WIRING DIAGRAMS.............................................................................................................. 1-10-1 FIRMWARE RENEWAL MODE ............................................................................................. 1-11-1 IC PIN FUNCTION DESCRIPTIONS ..................................................................................... 1-12-1 LEAD IDENTIFICATIONS ...................................................................................................... 1-13-1 EXPLODED VIEWS ............................................................................................................... 1-14-1 PARTS LIST ........................................................................................................................... 1-15-1 GROUP P.SCAN DVD A VCD SACD M AUDIO EX. AUDIO EX. STANDBY POWER ON/STANDBY SUPER AUDIO CD/DVD PLAYER DV6500 PLAY STOP PAUSE ENTER MENU OPEN/CLOSE MARANTZ DESIGN AND SERVICE Using superior design and selected high grade components, MARANTZ company has created the ultimate in stereo sound. Only original MARANTZ parts can insure that your MARANTZ product will continue to perform to the specifications for which it is famous. Parts for your MARANTZ equipment are generally available to our National Marantz Subsidiary or Agent. ORDERING PARTS : Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specified. The following information must be supplied to eliminate delays in processing your order : 1. Complete address 2. Complete part numbers and quantities required 3. Description of parts 4. Model number for which part is required 5. Way of shipment 6. Signature : any order form or Fax. must be signed, otherwise such part order will be considered as null and void. SHOCK, FIRE HAZARD SERVICE TEST : CAUTION : After servicing this appliance and prior to returning to customer, measure the resistance between either primary AC cord connector pins ( with unit NOT connected to AC mains and its Power switch ON ), and the face or Front Panel of product and controls and chassis bottom. Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied, and verified before it is return to the user/customer. Ref. UL Standard No. 1492. In case of difficulties, do not hesitate to contact the Technical Department at above mentioned address. 040401ECM SUPERSCOPE TECHNOLOGIES, INC. USA MARANTZ AMERICA, INC 1100 MAPLEWOOD DRIVE ITASCA, IL. 60143 USA PHONE : 630 - 741 - 0300 FAX : 630 - 741 - 0301 JAPAN Technical MARANTZ JAPAN, INC. 35- 1, 7- CHOME, SAGAMIONO SAGAMIHARA - SHI, KANAGAWA JAPAN 228-8505 PHONE : +81 42 748 1013 FAX : +81 42 741 9190 EUROPE / TRADING MARANTZ EUROPE B.V. P. O. BOX 8744, BUILDING SILVERPOINT BEEMDSTRAAT 11, 5653 MA EINDHOVEN THE NETHERLANDS PHONE : +31 - 40 - 2507844 FAX : +31 - 40 - 2507860 AUSTRALIA QualiFi Pty Ltd, 24 LIONEL ROAD, MT. WAVERLEY VIC 3149 AUSTRALIA PHONE : +61 - (0)3 - 9543 - 1522 FAX : +61 - (0)3 - 9543 - 3677 NEW ZEALAND WILDASH AUDIO SYSTEMS NZ 14 MALVERN ROAD MT ALBERT AUCKLAND NEW ZEALAND PHONE : +64 - 9 - 8451958 FAX : +64 - 9 - 8463554 THAILAND MRZ STANDARD CO., LTD 746 - 754 MAHACHAI ROAD., WANGBURAPAPIROM, PHRANAKORN, BANGKOK, 10200 THAILAND PHONE : +66 - 2 - 222 9181 FAX : +66 - 2 - 224 6795 TAIWAN PAI- YUING CO., LTD. 6 TH FL NO, 148 SUNG KIANG ROAD, TAIPEI, 10429, TAIWAN R.O.C. PHONE : +886 - 2 - 25221304 FAX : +886 - 2 - 25630415 MALAYSIA WO KEE HONG ELECTRONICS SDN. BHD. 2ND FLOOR BANGUNAN INFINITE CENTRE LOT 1, JALAN 13/6, 46200 PETALING JAYA SELANGOR DARUL EHSAN, MALAYSIA PHONE : +60 - 3 - 7954 8088 FAX : +60 - 3 - 7954 7088 AMERICAS MARANTZ PROFESSIONAL PRODUCTS 2640 WHITE OAK CIRCLE, SUITE A AURORA, ILLINOIS 60504 USA PHONE : 630 - 820 - 4800 FAX : 630 - 820 - 8103 KOREA MK ENTERPRISES LTD. ROOM 604/605, ELECTRO-OFFICETEL, 16-58, 3GA, HANGANG-RO, YONGSAN-KU, SEOUL KOREA PHONE : +822 - 3232 - 155 FAX : +822 - 3232 - 154 SINGAPORE WO KEE HONG DISTRIBUTION PTE LTD No.1 JALAN KILANG TIMOR #08-03 PACIFIC TECH CENTRE SINGAPORE 159303 PHONE : +65 6376 0338 FAX : +65 6376 0166 HONG KONG Jolly ProAudio Broadcast Engineering Ltd. UNIT 2, 10F, WAH HUNG CENTRE, 41 HUNG TO ROAD, KWUN TONG, KLN., HONG KONG PHONE : 852 - 21913660 FAX : 852 - 21913990 CANADA MARANTZ CANADA INC. 5-505 APPLE CREEK BLVD. MARKHAM, ONTARIO L3R 5B1 CANADA PHONE : 905 - 415 - 9292 FAX : 905 - 475 - 4159 TECHNICAL AUDIO GROUP PTY, LTD 43-53 Bridge Rd., STANMORE NSW 2048 AUSTRALIA PHONE : +61 - (0)2 - 9519 - 0900 FAX : +61 - (0)2 - 9519 - 0600 AUSTRALIA SIGNAL SYSTEM PAL color APPLICABLE DISCS (1) DVD-Audio/DVD-Video Discs 1-layer 12cm single-sided discs, 2-layer 12cm single-sided discs, 2-layer 12cm double-sided discs (1 layer per side) 1-layer 8cm single-sided discs, 2-layer 8cm single-sided discs, 2-layer 8cm double-sided discs (1 layer per side) (2) Super Audio CD (3) DVD-R/DVD-RW (4) Compact discs (CD-DA, Video CD, Super Audio CD) 12cm discs, 8cm discs (5) CD-R/CD-RW S-VIDEO OUTPUT Y output level: 1Vp-p (75 /ohms) C output level: 0.30Vp-p Output connectors: S connectors, 1 set VIDEO OUTPUT Output level: 1Vp-p (75 /ohms) Output connector: Pin jacks, 1 set COMPONENT OUTPUT Y output level: 1Vp-p (75 /ohms) CB/PB output level: 0.7Vp-p (75 /ohms) CR/PR output level: 0.7Vp-p (75 /ohms) Output connector: Pin jacks, 1 set AUDIO/VIDEO 21-pin scart jack AUDIO OUTPUT Output level: 2Vrms 2 channel (L, R) output connector: Pin jack, 1 set Multi channel (FL, FR, C, SW, SL, SR) output connector: Pin jack, 1 set AUDIO OUTPUT PROPERTIES (1) Frequency response 1 DVDs (linear PCM) : 4Hz to 22kHz (48 kHz sampling) : 4Hz to 44kHz (96 kHz sampling) : 4Hz to 88kHz (192 kHz sampling) 2 CDs : 4Hz to 20kHz 3 Super Audio CD : 4Hz to 100kHz (192 kHz sampling) (2) S/N ratio : 115dB (3) Total harmonic distortion : 1kHz CD: 0.0045% (4) Dynamic range : DVD: 100dB CD: 98dB DIGITAL AUDIO OUTPUT Optical digital output: Optical connector, 1 set Coaxial digital output: Pin jack, 1 set POWER SUPPLY AC 230V, 50Hz POWER CONSUMPTION 13 W MAXIMUM EXTERNAL DIMENSIONS 440 (width) x 75 (height) x 211 (depth) mm MASS 2.2 Kg (4.9 lbs) REMOTE CONTROL UNIT RC6500DV Infrared pulse type Supply: DC 3V, 2 R6P/AA batteries Contacts, signal levels and impedances Contact 1 Audio Output (Right): 2.0Vrms/01k Contact 3 Audio Output (Left): 2.0Vrms/01k Contact 4 Audio, Ground Contact 5 RGB, Ground (Blue) Contact 7 RGB Output (Blue): 0.7Vp-p/75 Contact 8 Function Select Switching Control L : 0.0~2.0V DC Power Off M: 4.5~7.0V DC Wide-Screen Mode (16:9) H: 9.5~12.0V DC Normal Mode (4:3) Contact 9 RGB, Ground (Green) Contact 11 RGB Output (Green): 0.7Vp-p/75 Contact 13 RGB, Ground (Red) Contact 14 RGB Switching Control, Ground Contact 15 RGB Output (Red): 0.7Vp-p/75 Contact 16 RGB Switching Control H: 3.3V DC RGB Mode Contact 17 Video Output Signal, Ground Contact 18 Video Input Signal, Ground Contact 19 Video Output (CVBS): 1.0Vp-p/75 Contact 21 Common Ground (shielding) 1 3 5 7 9 2 4 6 8 10 12 14 16 18 20 11 13 15 17 19 21 TECHNICAL SPECIFICATIONS 1-1-1 1-1-2 This player conforms to the PAL colour system. Also you can play discs recorded with the NTSC system via a PAL system TV set. � Some discs include region codes as shown below. � The number inside the symbol refers to a region of the world, and a disc encoded in a specific region format can only be played back on DVD players with the same region code. � : This label indicates playback compatibility with DVD-RW discs recorded in VR mode (Video Recording Format). � On the following discs, only the sound can be heard (picture cannot be viewed). CDV CD-G � NEVER play back the following discs. Otherwise, mal- function may result! DVD-RAM CD-I Photo CD DVD with region codes other than 2 or ALL DVD-ROM for personal computers CD-ROM for personal computers � Any other discs without compatibility indications. Disc Types Playable Discs The following discs can be played back on this DVD player. CAUTION: • Use caution not to pinch your finger in the disc slot. • Be sure to remove a disc and unplug the AC power cord from the outlet before carrying the DVD player. [DVD-Video] Data on a DVD is divided into sections called “titles” and then into subsections called “chapters” each of which is given a title or chapter number. Playback conditions are preset on some DVD-Video discs, and these playback conditions take priority over user operations on this player. If a function you selected does not run as desired, refer to the manual accom- panying the disc. [Audio CD, Video CD, Super Audio CD] Data on Audio CD, Super Audio CD or Video CD is divided into sections called “tracks,” each of which is given a track number. [MP3, JPEG, WMA] Data on an MP3, JPEG or WMA are divided into sections called “groups” and then into subsections called “tracks” each of which is given an group or track number. Example Title 1 Title 2 Chapter 1 Chapter 2 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Track 1 Track 2 Track 5 Track 6 Track 3 Track 4 Example Example Group 1 Group 2 Track 1 Track 2 Track 5 Track 6 Track 3 Track 4 DVD-Video (NOTE 1) DVD-Audio DVD-R DVD-RW (NOTE 2, 3) CD CD-R CD-RW (NOTE 4) Picture CD Digital video (MPEG2) Digital audio MP3 WMA (NOTE 5) Digital picture (JPEG) JPEG Mark (logo) Usable discs Recorded signals Disc Size 12 cm 12 cm 12 cm 8 cm 8 cm NOTE 1: Some DVD-Video discs do not operate as described in this manual due to the intentions of the discs’ producers. NOTE 2: This unit can play DVD-RW discs recorded in DVD video format or DVD video recording format. * The disc may not be played back due to recording quality or properties of the disc, dirt on the disc or the pickup lens, or condensation on the pickup lens. NOTE 3: Discs that have not be finalized cannot be played. Depending on the disc’s recording status, the disc may not be accepted or may not be played normally (the picture or sound may not be smooth, etc.). NOTE 4: Some of CD-R/CD-RW discs may be incompatible because of “scratch and stain of disc”, “Recording condition”, and “Characteristic of Recorder”. NOTE 5: Windows Media and the Windows logo are trademarks or registered trademarks of Microsoft Corporation in the United States and/or other countries. Sound and Pictures 12 cm 8 cm (Singles) Video CD Digital audio 12 cm Super Audio CD DIGITAL VIDEO ABOUT THE PBC FUNCTION OF VIDEO CD This unit conforms to ver.1.1 and ver.2.0 of Video CD standard, with PBC function. Ver.1.1 (without PBC function): You can enjoy playback pic- ture as well as music CD. Ver.2.0 (with PBC function): While using a Video CD with PBC function, “PBC” appears on the screen and the display. NOTE: When playing Video CDs with PBC function, some operations (e.g., track search and repeat tracks) cannot be performed unless the function is cancelled temporarily (Refer to page 16). What is PBC? “PBC” stands for the Playback Control. You can play interactive software using menu screens. Refer to instructions in the Video CD. Example Group 1 Group 2 Track 1 Track 2 Track 1 Track 2 Track 3 Track 4 [DVD-Audio] DVD-Audios are divided into several large sections called “groups” and smaller sections called “tracks.” Numbers are alloted to these sections. These numbers are called “group numbers” and “track numbers.” SERVICE HINTS AND TOOLS 1-2-1 DVD test disc (NTSC) ALMEDIO TDV-540 SERVICE TOOLS Audio signals disc 4822 397 30184 Disc without errors (SBC444)+ Disc with DO errors, black spots and fingerprints (SBC444A) 4822 397 30245 Disc (65 min 1kHz) without no pause 4822 397 30155 Max. diameter disc (58.0 mm) 4822 397 60141 Torx screwdrivers Set (straight) 4822 395 50145 Set (square) 4822 395 50132 13th order filter 4822 395 30204 DVD test disc (PAL) 4822 397 10131 SERVICE HINTS WARNING AND LASER SAFETY INSTRUCTIONS 1-2-2 F ATTENTION Tous les IC et beaucoup d’autres semi- conducteurs sont sensibles aux décharges statiques (ESD). Leur longévité pourrait être considérablement écourtée par le fait qu’aucune précaution n’est prise a leur manipulation. Lors de réparations, s’assurer de bien être relié au même potentiel que la masse de l’appareil et enfiler le bracelet serti d’une résistance de sécurité. Veiller a ce que les composants ainsi que les outils que l’on utilise soient également a ce potentiel. D WARNUNG Alle IC und viele andere Halbleiter sind empfindlich gegen elektrostatische Entladungen (ESD). Unsorgfältige Behandlung bei der Reparatur kann die Lebensdauer drastisch vermindern. Sorgen sie dafür, das Sie im Reparaturfall über ein Pulsarmband mit Widerstand mit dem Massepotential des Gerätes verbunden sind. Halten Sie Bauteile und Hilfsmittel ebenfalls auf diesem Potential. WAARSCHUWING Alle IC’s en vele andere halfgeleiders zijn gevoelig voor elektrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen verminderen. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal. AVVERTIMENTO Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevita potrebbe essere fortemente ridatta in caso di non osservazione della piu grande cauzione alla loro manipolazione. Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della massa dell’apparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale. All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential. WARNING Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified be used. Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkelijke toestand wordt terug gebracht en dat onderdelen, identiek aan de gespecifieerde worden toegepast. Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Originalzustand des Gerats darf nicht verandert werden. Fur Reparaturen sind Original-Ersatzteile zu verwenden. Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle condizioni originali e che siano utilizzati pezzi di ricambiago idetici a quelli specificati. Les normes de sécurité exigent que l’appareil soit remis a l’état d’origine et que soient utilisées les pièces de rechange identiques à celles spécifiées. “Pour votre sécurité, ces documents doivent être utilisés par des spécialistes agrées, seuls habilités à réparer votre appareil en panne.” GB NL I D I F GB NL LASER SAFETY CAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÅLING ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING NÅR DEKSEL Å PNES UNNGÅ EKSPONERING FOR STRÅLEN VARNING SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN VARO! AVATT AESSA OLET ALTTIINA NÄKYVÄLLE JA NÄKYMÄTTÖMÄLLE LASER SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN VORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSEN DANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM ATTENTION RAYONNEMENT LASER VISIBLE ET INVISIBLE EN CAS D'OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURE OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE. AVOID DIRECT EXPOSURE TO BEAM WARNING The use of optical instruments with this product will increase eye hazard. Repair handling should take place as much as possible with a disc loaded inside the player WARNING LOCATION: INSIDE ON LASER COVERSHIELD This unit employs a laser. Only a qualified service person should remove the cover or attempt to service this device, due to possible eye injury. 030804ecm 1-2-3 E5981LBS LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam. Caution: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure. Drive Mecha Assembly Laser Beam Radiation Laser Pickup Turntable Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. 1-3-1 DVD_SFNP IMPORTANT SAFETY PRECAUTIONS Product Safety Notice Some electrical and mechanical parts have special safety-related characteristics which are often not evi- dent from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are iden- tified by a ! on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replace- ment part might create shock, fire, and/or other haz- ards. The Product’s Safety is under review continuously and new instructions are issued when- ever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally impor- tant to implement the following precautions when a set is being serviced. Precautions during Servicing A. Parts identified by the ! symbol are critical for safety. Replace only with part number specified. B. In addition to safety, other parts and assemblies are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise block- ing capacitors, and noise blocking filters, etc. C. Use specified internal wiring. Note especially: 1)Wires covered with PVC tubing 2)Double insulated wires 3)High voltage leads D. Use specified insulating materials for hazardous live parts. Note especially: 1)Insulation tape 2)PVC tubing 3)Spacers 4)Insulators for transistors E. When replacing AC primary side components (transformers, power cord, etc.), wrap ends of wires securely about the terminals before solder- ing. F. Observe that the wires do not contact heat produc- ing parts (heatsinks, oxide metal film resistors, fus- ible resistors, etc.). G. Check that replaced wires do not contact sharp edges or pointed parts. H. When a power cord has been replaced, check that 5 - 6 kg of force in any direction will not loosen it. I. Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder droplets, etc.) do not remain inside the set. K. Crimp type wire connector The power transformer uses crimp type connectors which connect the power cord and the primary side of the transformer. When replacing the transformer, follow these steps carefully and precisely to prevent shock hazards. Replacement procedure 1)Remove the old connector by cutting the wires at a point close to the connector. Important: Do not re-use a connector. (Discard it.) 2)Strip about 15 mm of the insulation from the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors. 3)Align the lengths of the wires to be connected. Insert the wires fully into the connector. 4)Use a crimping tool to crimp the metal sleeve at its center. Be sure to crimp fully to the complete clo- sure of the tool. L. When connecting or disconnecting the internal connectors, first, disconnect the AC plug from the AC outlet. 1-3-2 DVD_SFNP Chassis or Secondary Conductor d d' Primary Circuit Terminals AC Voltmeter (High Impedance) Exposed Accessible Part B One side of Power Cord Plug Prongs Z Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original posi- tions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards. 1. Clearance Distance When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between sol- dered terminals, and between terminals and surround- ing metallic parts. (See Fig. 1) Table 1 : Ratings for selected area Note: This table is unofficial and for reference only. Be sure to confirm the precise values. 2. Leakage Current Test Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF termi- nals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below. Measuring Method (Power ON) : Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table. AC Line Voltage Clearance Distance (d), (d’) 220 to 240 V ≥ 3 mm(d) ≥ 6 mm(d’) Table 2: Leakage current ratings for selected areas Note: This table is unofficial and for reference only. Be sure to confirm the precise values. AC Line Voltage Load Z Leakage Current (i) One side of power cord plug prongs (B) to: 220 to 240 V 2kΩ RES. Connected in parallel i≤0.7mA AC Peak i≤2mA DC RF or Antenna terminals 50kΩ RES. Connected in parallel i≤0.7mA AC Peak i≤2mA DC A/V Input, Output Fig. 1 Fig. 2 1-4-1 DVD_NOTE STANDARD NOTES FOR SERVICING Circuit Board Indications 1. The output pin of the 3 pin Regulator ICs is indi- cated as shown. 2. For other ICs, pin 1 and every fifth pin are indicated as shown. 3. The 1st pin of every male connector is indicated as shown. Instructions for Connectors 1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord. 2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle. Pb (Lead) Free Solder When soldering, be sure to use the Pb free solder. How to Remove / Install Flat Pack-IC 1. Removal With Hot-Air Flat Pack-IC Desoldering Machine:. (1) Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1) (2) Remove the flat pack-IC with tweezers while apply- ing the hot air. (3) Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) (4) Release the flat pack-IC from the CBA using twee- zers. (Fig. S-1-6) Caution: 1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC. 2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2) Top View Out In Bottom View Input 5 10 Pin 1 Pin 1 FFC Cable Connector CBA * Be careful to avoid a short circuit. Fig. S-1-1 1-4-2 DVD_NOTE 3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it. With Soldering Iron: (1) Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) (2) Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4) (3) Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) (4) Release the flat pack-IC from the CBA using twee- zers. (Fig. S-1-6) With Iron Wire: (1) Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) (2) Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5. (3) While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5 Hot-air Flat Pack-IC Desoldering Machine CBA Flat Pack-IC Tweezers Masking Tape Fig. S-1-2 Flat Pack-IC Desoldering Braid Soldering Iron Fig. S-1-3 Fine Tip Soldering Iron Sharp Pin Fig. S-1-4 1-4-3 DVD_NOTE (4) Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) (5) Release the flat pack-IC from the CBA using twee- zers. (Fig. S-1-6) Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied. 2. Installation (1) Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily. (2) The “I” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.) (3) Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges. To Solid Mounting Point Soldering Iron Iron Wire or Hot Air Blower Fig. S-1-5 Fine Tip Soldering Iron CBA Flat Pack-IC Tweezers Fig. S-1-6 Example : Pin 1 of the Flat Pack-IC is indicated by a " " mark. Fig. S-1-7 Presolder CBA Flat Pack-IC Fig. S-1-8 1-4-4 DVD_NOTE Instructions for Handling Semi-conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electro- static charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1MΩ) that is prop- erly grounded to remove any static electricity that may be charged on the body. 2. Ground for Workbench (1) Be sure to place a conductive sheet or copper plate with proper grounding (1MΩ) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body ground- ing band, be careful to avoid contacting semi-con- ductors with your clothing. CBA < Incorrect > CBA Grounding Band Conductive Sheet or Copper Plate 1MΩ 1MΩ < Correct > 1-5-1 E59M7DC CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally. 2. Disassembly Method (1): Identification (location) No. of parts in the figures (2): Name of the part (3): Figure Number for reference (4): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered. P=Spring, L=Locking Tab, S=Screw, CN=Connector *=Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2) (5): Refer to “Reference Notes.” About tightening screws When tightening screws, tighten them with the follow- ing torque. Reference Notes CAUTION 1: Locking Tabs (L-1), (L-2) and (L-3) are fragile. Be careful not to break them. 1-1. Connect the wall plug to an AC outlet and press the [OPEN/CLOSE] button to open the tray. 1-2. Remove the Tray Panel by releasing two locking tabs (L-1). 1-3. Press the [OPEN/CLOSE] button again to close the tray. 1-4. Press the [POWER] button to turn the power off. 1-5. Unplug an AC cord. 1-6. Disconnect connector CN2081. ID/ LOC. No. PART REMOVAL Fig. No. REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER Note [1] Top Cover D1 5(S-1) - [2] Front Unit D2 *2(L-1), Tray Panel, *2(L-2), *3(L-3), *CN2081 1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 [3] Function CBA D3 6(S-2) - [4] Front Assembly D3 ---------- - [5] Rear Panel D4 10(S-3), 3(S-4) - [6] DVD Main CBA Unit D5 2(S-5A), (S-5B), *CN201, *CN301, *CN401, *CN601, *CNS01 2 2-1 2-2 [7] DVD Audio CBA D6 (S-6), *CN7101 - [8] Jack PCB Holder D6 2(S-7), *2(L-4) - [9] DVD Mecha D5 D7 4(S-8) 2 3 [1] Top Cover [4] Front Assembly [2] Front Unit [5] Rear Panel [6] DVD Main CBA Unit [9] DVD Mecha [3] Function CBA [8] JackPCB Holder [7] DVD Audio CBA [14] Stopper Bracket [13] Loader Base [12] Power PCB Holder [10] AV CBA [11] LED CBA [10] AV CBA D8 3(S-9), (S-10), *CN2101 - [11] LED CBA D8 2(S-11) - [12] Power PCB Holder D8 ---------- - [13] Loader Base D9 4(S-12) - [14] Stopper Bracket D9 ---------- - ↓ (1) ↓ (2) ↓ (3) ↓ (4) ↓ (5) Screws Torque (S-1), (S-2), (S-3), (S-4), (S-5A), (S-6), (S-7), (S-8), (S-9), (S-10), (S-11), (S-12) 0.45 ± 0.05 N·m (S-5B) 0.38 ± 0.04 N·m ID/ LOC. No. PART REMOVAL Fig. No. REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER Note 1-5-2 E59M7DC 1-7. Release two Locking Tabs (L-2). Then release three Locking Tabs (L-3), and remove the Front Unit. CAUTION 2: Electrostatic breakdown of the laser diode in the optical system block may occur as a potential difference caused by electrostatic charge accumulated on cloth, human body etc, during unpacking or repair work. To avoid damage of pickup follow next procedures. 2-1. Short the three short lands of FPC cable with sol- der before removing the FFC cable (CN201) from it. If you disconnect the FFC cable (CN201), the laser diode of pickup will be destroyed. (Fig. D4) 2-2. Disconnect Connectors (CN301), (CN401), (CN601) and (CNS01). Remove three Screws (S-5A) and (S-5B) and lift the DVD Main CBA Unit. (Fig. D5) CAUTION 3: When reassembling, confirm the FFC cable (CN201) is connected completely. Then remove the solder from the three short lands of FPC cable. (Fig. D5) Fig. D1 [1] Top Cover (S-1) (S-1) (S-1) [2] Front Unit Tray Panel CN2081 (L-1) (L-1) Fig. D2 Fig. D3 [3] Function CBA [4] Front Assembly (S-2) (S-2) [5] Rear Panel (S-4) (S-4) (S-4) (S-3) (S-3) Fig. D4 (L-2) (L-2) (L-3) 1-5-3 E59M7DC (S-5B) (S-5A) [6] DVD Main CBA Unit CN201 CN301 CN401 CNS01 CN601 A Short the three short lands by soldering. (Either of two places.) Connector View for A Fig. D5 (S-6) (S-7) (L-4) [7] DVD Audio CBA CN7101 Fig. D6 [8] Jack PCB Holder Fig. D7 (S-8) [7] DVD Mecha (S-8) (S-9) (S-10) Fig. D8 [10] AV CBA [11] LED CBA [12] Power PCB Holder (S-11) CN2101 Fig. D9 [13] Loader Base (S-12) (S-12) [14] Stopper Bracket 1-5-4 E59M7DC A View for A Rotate this roulette in the direction of the arrow HOW TO EJECT MANUALLY 1. Remove the Top Cover. 2. Rotate the roulette in the direction of the arrow as shown below. 1-6-1 E59M7TR TROUBLESHOOTING FLOW CHART NO.2 The fuse blows out. After servicing, replace the fuse. Check the presence that the primary component is leaking or shorted and service it if defective. Check the presence that the rectifying diode or circuit is shorted in each rectifying circuit of secondary side, and service it if defective. FLOW CHART NO.3 When the output voltage fluctuates. Yes No FLOW CHART NO.4 When buzz sound can be heard in the vicinity of power circuit. Check if there is any short-circuit on the rectifying diode and the circuit in each rectifying circuit of the secondary side, and service it if defective. (D1003, D1006, D1008, D1016, D1030, IC1002, Q1002, Q1004, Q1005, Q1011, Q1014) Does the photo coupler circuit on the secondary side operate normally? Check IC1001, D1012, D1024 and their periphery, and service it if defective. Check IC1001, IC1006, D1048 and their periphery, and service it if defective. FLOW CHART NO.5 -FL is not outputted. Is approximately -23V voltage supplied to the anode of D1003? Check D1003 and periphery circuit, and service it if defective. Check if there is any leak or short-circuit on the loaded circuit, and service it if defective. Yes No FLOW CHART NO.1 The power cannot be turned on. Is the fuse normal? Is normal state restored when once unplugged power cord is plugged again after several seconds? Is the EV +3.3V line voltage normal? See FLOW CHART No.2 Check if there is any leak or short-circuiting on the primary circuit component, and service it if defective. (Q1003, Q1001, Q1008, T1001, D1001, D1002, D1004, D1005, D1011, C1003, C1005) Check each rectifying circuit of the secondary circuit and service it if defective. Yes Yes Yes No No No 1-6-2 E59M7TR FLOW CHART NO.7 P-ON+5V is not outputted. (EV+11V is outputted normally.) Is the "H" signal inputted into the base of Q1004? Replace Q1004. Check R1068 and D1046, and service it if defective. Yes No FLOW CHART NO.8 P-ON+3.3V is not outputted. (P-ON+11V is outputted normally.) Is 3.3V voltage supplied to the collector of Q1011? Replace Q1011 or R1067. Check D1008, C1007, C1038, L1007 and the periphery circuit, and service it if defective. Yes No FLOW CHART NO.9 EV+5V is not outputted. Is EV+11V outputted normally? Refer to "FLOW CHART NO.6" Yes No FLOW CHART NO.10 EV+1.2V is not outputted. Is 2.5V voltage supplied to Pin(1) of IC1002? Replace IC1002. Check D1006, C1014, C1050, L1008 and the periphery circuit, and service it if defective. Yes No FLOW CHART NO.6 P-ON+11V (EV+11V) is not outputted. Is 11V voltage supplied to the emitter of Q1002? Is the voltage of base on Q1002 lower than the voltage of emitter on Q1002 when turning the power on? Replace Q1002. Check D1030, D1048, C1035, C1048, L1009 and the periphery circuit, and service it if defective. Check Q1016 and PWRCON line and service it if defective. Yes Yes No No Is the "H" signal inputted into the base of Q1014? Yes Replace Q1014. Check D1047, R1069, R1098 and the periphery circuit, and service it if defective. No 1-6-3 E59M7TR Yes No FLOW CHART NO.12 The key operation is not functioning. Are the contact point and the installation state of the key switches (SW2102, SW2184-2196) normal? When pressing each switches (SW2102, SW2184-2196), do the voltage of each pin of IC2001 (shown below) increase? SW2184, 2186, 2187, 2189, 2191, 2193, 2195: IC2001 3PIN SW2102, 2185, 2188, 2190, 2192, 2194, 2196: IC2001 4PIN Check the switches (SW2102, SW2184-2196) and their periphery, and service it if detective. No Re-install the switches (SW2102, SW2184-2196) correctly or replace the poor switch. Replace IC2001. Yes FLOW CHART NO.13 No operation is possible from the remote control unit. Operation is possible from the DVD, but no operation is possible from the remote control unit. Replace the infrared remote control receiver (RM2001). Or replace the remote control unit. Check the line between Pin(1) terminal of receiver (RM2001) and Pin(25) of CN1001, and service it if defective. Is the "L" pulse sent out Pin(1) terminal of receiver (RM2001) when the infrared remote control is activated? Is the "L" pulse supplied to the Pin(25) of CN1001? Replace DVD Main CBA. Is 5V voltage supplied to Pin(3) terminal of the infrared remote control receiver (RM2001)? Yes No Check EV+5V line and service it if defective. No No Yes Yes Yes Yes Yes Yes No No No No FLOW CHART NO.11 The fluorescent display tube does not light up. Is 3.3V voltage supplied to Pins(6,24) of IC2001? Is the voltage of approximately -20V supplied to Pin(15) of IC2001? Is there 500kHz oscillation at Pin(26) of IC2001? Are the filament voltage supplied between Pins(1, 2) and Pins(29, 30) of the fluorescent display tube? And the negative voltage applied between these pins and GND? Replace the fluorescent display tube. Check the EV+3.3V line and service it if defective. Check the -FL (-20V) line and service it if defective. Check R2002, IC2001 and their periphery, and service it if defective. Check PWRCON line, and service it if defective. Is the "H" signal inputted to base of Q1016? Check D1016, D1017, T1001, and their periphery, and service it if defective. Is -15V voltage supplied to collector of Q1005? No Yes Yes No Check Q1015, Q1016, D1055, and their periphery, and service it if defective. 1-6-4 E59M7TR FLOW CHART NO.17 [No Disc] indicated. (When the focus servo is not functioning.) FLOW CHART NO.18 [No Disc] indicated. (When the laser beam does not light up.) Replace the DVD Main CBA. Replace the DVD Mecha. No Yes Replace the DVD Main CBA. Replace the DVD Mecha. No Yes No improvement can be found. Original DVD Main CBA is poor. No improvement can be found. Original DVD Main CBA is poor. FLOW CHART NO.16 [No Disc] indicated. (When the focus error occurs.) Replace the DVD Main CBA. No improvement can be found. Original DVD Main CBA is poor. Replace the DVD Mecha. No Yes Yes FLOW CHART NO.15 The disc tray cannot be opened and closed. Replace the DVD Main CBA. Original DVD Main CBA is poor. Replace the DVD Mecha. No improvement can be found. No Yes FLOW CHART NO.14 The disc tray cannot be opened and closed. (It can be done using the remote control unit.) Is the normal control voltage inputted to Pin(4) of IC2001? Refer to "FLOW CHART NO.12" Refer to "FLOW CHART NO.15" Replace the "OPEN/CLOSE" button (SW2188). No FLOW CHART NO.19 Both functions of picture and sound do not operate normally. Replace the DVD Main CBA. Replace the DVD Mecha. No Yes No improvement can be found. Original DVD Main CBA is poor. 1-6-5 E59M7TR Is 5V voltage applied to the pin(4, 12) of IC1402, IC1405 and pin (4) of IC1401? Replace IC1401, IC1402, IC1405. Check P-ON+5V line and service it if detective. Are the video signals outputted to each pin of IC1401, IC1402, IC1405? Yes No Yes Yes No Check the periphery of JK1404 from Pin (6) of IC1401 and service it if detective. Check the periphery of JK1405 from Pins (10, 11, 13) of IC1402 and service it if detective. Check the periphery of JK1401 from Pin (5) of IC1401 and service it if detective. Check the periphery of JK1401 from Pin (7) of IC1401 and service it if detective. Are the video signals outputted to the specific output terminal? Are the compsite video signals outputted to the VIDEO OUT terminal (JK1404)? Are the luminance signals outputted to the S-VIDEO OUT terminal (JK1401)? Are the chroma signals outputted to the S-VIDEO OUT terminal (JK1401)? No No No No Are the R, G, B signals outputted to the RGB OUT terminal (JK1405)? Check the periphery of JK1404 from Pins (10, 11, 13) of IC1405 and service it if detective. No Are the Y, Cb/Pb, Cr/Pr signals outputted to the COMPONENT OUT terminal (JK1404)? FLOW CHART NO.20 Picture does not appear normally. Set the disc on the disc tray, and playback. Are the video signals outputted to each pin of CN1601 on the AV CBA? Replace the DVD Main CBA or DVD Mecha. Check the line between each pin of CN1601 and each pin of IC1401, IC1402, IC1405 on the AV CBA, and service it if detective. CN1601 1PIN → IC1401 3PIN CN1601 10PIN → IC1401 1PIN CN1601 4PIN → IC1404 4PIN IC1404 5PIN → IC1402 8PIN IC1404 3PIN → IC1405 8PIN CN1601 6PIN → IC1404 15PIN IC1404 2PIN → IC1402 6PIN IC1404 1PIN → IC1405 6PIN CN1601 8PIN → IC1404 14PIN IC1404 12PIN → IC1402 3PIN IC1404 13PIN → IC1405 3PIN Are the video signals shown above inputted into each pin of IC1401, IC1402, IC1405? Yes No No CN1601 1PIN S-Y CN1601 4PIN Cr/Pr, R CN1601 6PIN Cb/Pb, B CN1601 8PIN Y, G CN1601 10PIN S-C S-VIDEO OUT, VIDEO OUT is NG. IC1401 3PIN S-Y IC1401 1PIN S-C RGB OUT is NG. IC1402 8PIN R IC1402 3PIN G IC1402 6PIN B Y, Cb/Pb, Cr/Pr is NG. IC1405 3PIN Y IC1405 6PIN Cb/Pb IC1405 8PIN Cr/Pr S-VIDEO OUT, VIDEO OUT is NG. IC1401 5PIN S-Y IC1401 7PIN S-C IC1401 6PIN CVBS RGB OUT is NG. IC1402 10PIN R IC1402 13PIN G IC1402 11PIN B Y, Cb/Pb, Cr/Pr is NG. IC1405 13PIN Y IC1405 11PIN Cb/Pb IC1405 10PIN Cr/Pr 1-6-6 E59M7TR FLOW CHART NO.21 Audio is not outputted normally. Set the disc on the disc tray, and playback. Are the analog audio signals outputted to each pin of CN1601 on AV CBA? Is the "H" level mute signal outputted to CN1601 on AV CBA ? CN1601 14PIN AUDIO-L CN1601 16PIN AUDIO-R CN1601 13PIN A-MUTE CN1601 15PIN A-R-MUTE CN1601 20PIN A-L-MUTE IC1201 1PIN AUDIO-L IC1201 7PIN AUDIO-R IC1201 2PIN AUDIO-L IC1201 6PIN AUDIO-R Replace the DVD Main CBA or DVD Mecha. Replace the DVD Main CBA or DVD Mecha. Replace IC1201. Check the periphery between Pins(1,7) of IC1201, JK1404 and JK1405, and service it if detective. Check each line between each pin of CN1601 and each pin of IC1201 on AV CBA, and service it if detective. CN1601 14PIN → IC1201 2PIN AUDIO-L CN1601 16PIN → IC1201 6PIN AUDIO-R Are the analog audio signals inputted to each pin of IC1201. Are the analog audio signals outputted to each pin of IC1201? Are the audio signals outputted to the specific output terminal? Are the audio signals outputted to the audio terminal (JK1404 and JK1405)? Yes Yes Yes Yes No No No No No 1-7-1 E59M7BLS BLOCK DIAGRAMS System Control / Servo Block Diagram CN401 IC301 (SERVO DRIVE) CN301 M SLED MOTOR M SPINDLE MOTOR FG SENSOR IC101 (MICRO CONTROLLER) +- +- +- +- +- +- +- SLED MOTOR DRIVE FOCUS ACTUATOR DRIVE SPINDLE MOTOR DRIVE TRACKING ACTUATOR DRIVE 147 TRAY-IN SLD 75 SPDL 76 TRACKING DRIVE 148 FOCUS DRIVE 66 FS(+) FS(-) TS(+) TS(-) 57 ADAC-MD 56 ADAC-MC 86 ADAC-ML ADAC-MC ADAC-MD ADAC-MC ADAC-ML 53 A-MUTE ADAC-MD A-MUTE 77 M-MUTE M-MUTE TRAY-IN 3 SP(+) 4 SP(-) 5 TRAY-IN 6 GND 7 SL(-) 8 SL(+) 1 FG-IN VREF CN1001 12 7 8 9 10 11 REMOTE SENSOR RM2001 Q2081 Q2082 SW2081 JK2081 REMOCON -SW Q2084 +5V 1G 7G ~ 23 17 ~ a/KEY-1 b/KEY-2 INV-POWCON +5V c/KEY-3 d/KEY-4 e K1 K2 TO POWER SUPPLY BLOCK DIAGRAM GRID FIP SEGMENT FL2001 IC2001 (FRONT PANEL CONTROL) 13 14 16 3 4 f/KEY-6 g/KEY-7 h/KEY-8 i KEY MATRIX SW2102 +5V POWER CN2081 CN2101 KEY-1 8 8 KEY-2 6 6 KEY-3 7 7 KEY-4 9 9 CN2082 CN2102 Q2089 Q2086 D2181 STANDBY-LED 3 3 KEY-2 5 5 K2 6 6 AUDIO-EX-LED 7 7 K2 4 4 K1 5 5 RESET 73 RESET IC462 1 3 +3.3V IC202 (OP AMP) 15 16 14 13 12 11 17 18 23 6 4 5 3 1 2 25 24 27 26 81 SL-AMP 72 FG-IN 143 SP-ROT +3.3V 146 FD-OFST 139 TD-OFST RESET IC461 2 1 +3.3V TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM TO AUDIO BLOCK DIAGRAM TO SACD BLOCK DIAGRAM DRIVE CBA FG CBA DVD MAIN CBA UNIT AV CBA FUNCTION CBA LED CBA 1 2 6 7 5 3 13 14 12 9 8 10 KEY-6 3 3 KEY-7 2 2 KEY-8 1 1 D2184 AUDIO-EX. STANDBY REMOCON -IN REMOCON -OUT 60 FP-DIN 21 28 FP-DIN FP-DIN 22 82 FP-STB 22 2 FP-STB FP-STB 23 61 FP-DOUT 23 27 FP-DOUT FP-DOUT 24 59 FP-CLK 20 1 FP-CLK FP-CLK 21 67 REMOTE 24 REMOTE 25 85 AUDIO-EX. 26 AUDIO-EX. 27 1-7-2 E59M7BLD Digital Signal Process Block Diagram C 16 D 18 A 17 B 15 E 14 F 12 DVD-LD 8 CD-LD 10 PD-MONI 7 FS(+) 2 FS(-) 3 TS(+) 1 TS(-) 4 CN201 CN201 CN201 IC201 (SW) ICS04 (SDRAM) IC101 (MICRO CONTROLLER) FS FS(+) CLK33M CD/DVD FSEL FS(-) TS(+) TS(-) TS DETECTOR CD/DVD 19 Q251,Q252 CD DVD AMP Q253,Q254 AMP 4 1 3 6 GND(DVD-PD) 6 GND(CD-PD) 5 GND(LD) 9 RF SIGNAL PROCESS CIRCUIT DVD/CD FORMATTER AUDIO I/F VIDEO I/F NTSC/PAL ENCODER DMA BCU INST. ROM 32BIT CPU DATA RAM INTERRUPT CONTROLLER WATCH DOG TIMER CPU I/F TIMER DECODER I/F CPU I/F READ MEMORY DATA RAM DSP DECODER I/O PROCESSOR INST. ROM DATA RAM INST. ROM SERIAL D/A GENERAL I/O INTERRUPT CONTROLLER TIMER WATCH DOG TIMER REMOTE CONTROL 32BIT CPU STREAM I/F EXTERNAL MEMORY I/F SDRAM ECC UMAC 114 115 116 117 132 131 134 133 129 130 126 124 125 123 83 DEBUG BCU INST RAM DATA RAM D/A D/A D/A 156 158 Y(I) C Pr/R Pb/B VIDEO-Y(I) VIDEO-C VIDEO-Pr/R VIDEO-Pb/B 177 SD0/SPDIF 176 SD1 175 SD2 174 SD3 171 SD4 170 SD5 169 SD6 SD0/SPDIF SD1 SD2 SD3 SD4 SD5 SD6 163 SD7 187 XSHD 186 XSAK 185 SDCK XSHD XSAK SDCK 189 RESET 168 XSRQ 188 SDEF RESET XSRQ SDEF 88 PSP-WCK 55 SACD-READY 58 SACD-DATA PSP-WCK SACD-READY SACD-DATA 54 SACD-LATCH SACD-LATCH SACD 68 SACD 152 151 SDRAM DATA(0-31) SDRAM ADDRESS(0-11) SDRAM ADDRESS(0-11) 217 238 ~ 1 18 192 212 252 256 ~ ~ ~ 2 13 31 42 45 56 74 85 ~ ~ ~ DATA(VIDEO/AUDIO) SIGNAL VIDEO SIGNAL DATA(AUDIO) SIGNAL 21 27 60 66 ~ ~ SDRAM DATA(0-15) D/A 149 Y/G VIDEO-Y/G 181 I/P-SW I/P-SW 78 ASPECT ASPECT PICK-UP UNIT TO SYSTEM CONTROL/SERVO BLOCK DIAGRAM TO SACD BLOCK DIAGRAM 27MHz OSC 27MHz CLOCK X'TAL OSC CLK GENE. X101 DVD MAIN CBA UNIT TO VIDEO BLOCK DIAGRAM TO SACD BLOCK DIAGRAM TO AUDIO BLOCK DIAGRAM ICS13(LATCH) D TYPE LATCH EXADT (0-15), EADR (16-19) EXADT (0-15), EADR (16-19) EXADT (0-7) EXADT (8-15) EADR (0-7) EADR (0-15) EADR (8-15) 2 9 ~ 12 19 ~ ICS14(LATCH) D TYPE LATCH 2 9 ~ 12 19 ~ FLASH ROM 29 36 38 45 ~ ~ EXADT (0-15) EADR (16-19) ~ 1 9 16 25 48 ~ 166 165 69 ICS06 ICS03 4 9 14 1 2 7 ~ IC103 (FLASH ROM) +3.3V (AND GATE) (CLOCK GENERATOR) 1-7-3 E59M7BLV Video Block Diagram 8 8 VIDEO-Y/G 10 10 VIDEO-C 6 6 VIDEO-Pb/B 4 4 VIDEO-Pr/R VIDEO-Y/G VIDEO-C VIDEO-Pb/B VIDEO-Pr/R JK1401 S-VIDEO OUT 3 4 2 1 Y C I/P-SW WF1 WF3 IC1405 (VIDEO DRIVER) IC1404 (SWITCHING) RGB CPN RGB CPN RGB CPN 2dB AMP LPF DRIVER 11 4dB AMP 4dB AMP 4dB AMP 2dB AMP LPF DRIVER 6 10 4dB AMP 2dB AMP LPF DRIVER 8 3 13 IC1402 (VIDEO DRIVER) 4dB AMP 2dB AMP LPF DRIVER 11 SW CTL. Q1501 2dB AMP LPF DRIVER 6 10 4dB AMP 2dB AMP LPF DRIVER 8 3 13 IC1401 (VIDEO DRIVER) 4dB AMP 2dB AMP LPF DRIVER 2dB AMP DRIVER 4dB AMP 2dB AMP LPF DRIVER 3 1 5 6 7 1 1 VIDEO-Y(I) CN601 CN1601 VIDEO-Y(I) WF2 VIDEO SIGNAL TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM DVD MAIN CBA UNIT AV CBA COMPOSITE VIDEO OUT COMPOSITE VIDEO OUT VIDEO-Cb/Pb OUT VIDEO-Y OUT VIDEO-G VIDEO-B VIDEO-R VIDEO-Cr/Pr OUT JK1404 14 15 4 13 12 1 2 3 5 9 10 11 JK1405 19 11 7 15 2 2 I/P-SW 3 3 ASPECT 8 ASPECT SWITCHING Q1521,Q1522 ASPECT 1-7-4 Audio Block Diagram E59M7BLA ICS02 (AUDIO DAC) JK1202 BUFFER MUTE-ON Q1351 IC1201 Q1201 Q1202 (AMP) AUDIO-L OUT FUNCTION CONTROL ENHANCED MULTI-LEVEL DELTA-SIGMA MODULATOR AUDIO-R OUT AUDIO-L OUT AUDIO-R OUT ADAC-MD RESET ADAC-MC ADAC-ML 11 8 7 DAC LPF+AMP R-CH A-R-MUTE A-MUTE2 12 DAC LPF+AMP L-CH 30 DAC LPF+AMP R-CH 31 DAC LPF+AMP L-CH 28 DAC LPF+AMP R-CH 29 DAC LPF+AMP L-CH 9 DAC LPF+AMP R-CH 10 DAC LPF+AMP L-CH Q1204 PCM I/F DSD-CLK DSD-MXL DSD-MXR DSD-FL DSD-FR DSD-C DSD-SW DSD-LS DSD-RS SD6 SD5 SD2 SD3 SD1 SD4 PCM FILTER (X8 DF) IC1204 AV CBA 5.1CH AMP CBA DVD MAIN CBA UNIT JK1404 JK1405 DIGITAL AUDIO OUT OPTICAL COAXIAL CN601 CN1601 14 14 AUDIO-L 16 16 AUDIO-R 15 15 A-R-MUTE 19 19 SPDIF 13 13 A-MUTE CNS01 CN7102 13 13 FRONT-AUDIO-R 11 11 SURROUND-L 9 9 SURROUND-R 7 7 CENTER 15 15 FRONT-AUDIO-L 5 5 SUB WOOFER 12 12 A-R-MUTE 10 10 SURROUND-L-MUTE 8 8 SURROUND-R-MUTE 6 6 CENTER-MUTE 14 14 A-L-MUTE 4 4 SUB WOOFER-MUTE 16 16 A-MUTE2 3 3 A-MUTE 2 2 M-MUTE MUTE-ON 1 7 2 6 MUTE-ON IC7301 Q7504 Q7503 (AMP) FRONT-L OUT FRONT-R OUT Q7501 JK7101 Q7502 MUTE-ON 1 7 2 6 Q7552 Q7551 MUTE-ON IC7401 Q7404 Q7403 (AMP) SURROUND-L OUT SURROUND-R OUT Q7401 Q7402 MUTE-ON 1 7 2 6 MUTE-ON IC7501 Q7308 Q7307 (AMP) CENTER OUT SUB WOOFER OUT Q7301 Q7302 MUTE-ON 1 7 2 6 DSD FILTER (X8 DF) 51 50 49 48 47 46 37 38 39 40 41 42 43 44 45 2 3 SYSTEM CLOCK 33 4 ICS10 1 2 4 ICS11 1 2 4 ICS21 1 2 4 SD0/SPDIF SACD CLK33M/36M TO SACD BLOCK DIAGRAM TO SACD BLOCK DIAGRAM TO SACD BLOCK DIAGRAM TO SYSTEM CONTROL/SERVO BLOCK DIAGRAM TO SYSTEM CONTROL/SERVO BLOCK DIAGRAM TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM 36 RESET A-MUTE M-MUTE A-L-MUTE A-R-MUTE SURROUND-L-MUTE SURROUND-R-MUTE CENTER-MUTE SUB WOOFER-MUTE 3 1 DSD I/F Q7452 Q7451 Q7352 Q7351 (AND GATE) (AND GATE) (AND GATE) Q1203 20 20 A-L-MUTE WF4 WF6 WF5 6 A-L-MUTE AUDIO SIGNAL DATA(AUDIO) SIGNAL 1-7-5 SACD Block Diagram E59M7BLSA DATA(AUDIO) SIGNAL ICS01 (SACD MULTI CHANNEL SIGNAL PROCESS) ICS12 (SD-RAM) 60 63 65 68 70 73 75 64 66 69 71 74 76 STREAM MANAGER XSHD XSRQ SDCK SDEF TEST RESET RESET WCK ADDRESS (0-11) DATA (0-7) SACD-READY D-F/F SACD-LATCH SACD-DATA XSRQ SDEF RESET PSP-WCK SACD-READY SACD-LATCH SACD-DATA XSHD XSAK SD0/SPDIF SD1 SD2 SD3 TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM TO AUDIO BLOCK DIAGRAM TO AUDIO BLOCK DIAGRAM TO AUDIO BLOCK DIAGRAM SD5 SD4 SD6 SD7 SDCK DSD FADE RESET CLK33M/36M DSD SIGNAL PROCESS DSD OUTPUT I/F ADDRESS BUS DATA BUS DST DECODER 6 2 7 123 9 31 168 XSAK 167 166 164 165 173 174 175 176 169 170 171 172 11 PCM-SCLK 148,149,151,152, 154-157,159-162 131-134, 136-139 19-24, 27-32 2,3,5,6, 8,9,11,12 55 56 ICM03 ICM29 ICM04 1 3 5 2 4 ICM02 1 2 4 2 D-F/F 11 9 12 D-F/F 3 5 2 D-F/F 11 9 12 D-F/F 3 5 2 D-F/F 11 9 12 D-F/F 3 5 2 D-F/F 11 9 12 D-F/F 3 5 2 D-F/F 11 9 12 D-F/F 3 6 2 D-F/F 11 9 12 ICM27 1 2 4 ICM31 2 4 ICM28 1 2 4 ICM23 ICM24 1 2 4 ICM22 1 2 4 ICM18 ICM19 1 2 4 ICM17 1 2 4 ICM13 ICM14 1 2 4 ICM12 1 2 4 ICM08 ICM09 1 2 4 ICM07 1 2 4 ICM30 1 2 4 ADAC-MD ADAC-MC ADAC-MD ADAC-MC 3 4 CLK33M TO SYSTEM CONTROL/SERVO BLOCK DIAGRAM SURROUND-R-MUTE SURROUND-R-MUTE SURROUND-L-MUTE SURROUND-L-MUTE SUB WOOFER-MUTE SUB WOOFER-MUTE CENTER-MUTE CENTER-MUTE A-L-MUTE A-R-MUTE A-L-MUTE A-R-MUTE DSD-CLK DSD-XML DSD-XMR DSD-FL DSD-FR DSD-C DSD-SW DSD-LS DSD-RS (AND GATE) (AND GATE) (AND GATE) (AND GATE) (AND GATE) (AND GATE) (AND GATE) (AND GATE) (AND GATE) (AND GATE) (AND GATE) (AND GATE) (AND GATE) (INVERTER) (FLIP-FLOP) (FLIP-FLOP) (FLIP-FLOP) (FLIP-FLOP) (FLIP-FLOP) (FLIP-FLOP) DVD MAIN CBA UNIT 1-7-6 E59M7BLP Power Supply Block Diagram IC1006 (SHUNT REGULATOR) REG AC1001 AC CORD F1001 LINE FILTER L1001 D1001, D1002 D1004, D1005 Q1003 Q1001 2 4 7 3 4 IC1001 ERROR VOLTAGE DET T1001 11 12 13 15 14 16 17 18 SWITCHING SWITCHING CONTROL 1 2 6 BRIDGE RECTIFIER HOT HOT CIRCUIT. BE CAREFUL. D1003 RECTIFIER D1030 RECTIFIER D1016 RECTIFIER Q1016 TO SYSTEM CONTROL/SERVO BLOCK DIAGRAM INV-POWCON Q1005 Q1011 Q1015 Q1002 CN1001 Q1004 -FL EV+5V F1 P-ON+11V EV+3.3V P-ON+5V 4,5 EV+1.2V 6,7,8 EV+3.3V 11,12 EV+11V 10 P-ON+5V 3,9 P-ON+3.3V 20 PWRCON +1.2V REG. IC1002 D1006 SCHOTTKY BARRIER SCHOTTKY BARRIER D1008 F2 AV CBA TO CN401 Q1008 LATCH NOTE : The voltage for parts in hot circuit is measured using hot GND as a common terminal. CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail. CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. T1.6A L 250V Q1014 1-8-1 E5981SC SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS Standard Notes WARNING Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replace- ment components rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are identified in this manual and its supplements; electrical components having such fea- tures are identified by the mark " ! " in the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts that do not have the same safety characteristics as speci- fied in the parts list may create shock, fire, or other hazards. Notes: 1. Do not use the part number shown on these draw- ings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since these drawings were prepared. 2. All resistance values are indicated in ohms (K=103, M=106). 3. Resistor wattages are 1/4W or 1/6W unless other- wise specified. 4. All capacitance values are indicated in µF (P=10-6 µF). 5. All voltages are DC voltages unless otherwise specified. 6. Electrical parts such as capacitors, connectors, diodes, IC’s, transistors, resistors, switches, and fuses are identified by four digits. The first two dig- its are not shown for each component. In each block of the diagram, there is a note such as shown below to indicate these abbreviated two digits. 1-8-2 E5981SC LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. 2. CAUTION: Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail. 3. Note: (1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since the drawings were prepared. (2) To maintain original function and reliability of repaired units, use only original replacement parts which are listed with their part numbers in the parts list section of the service manual. 4. Voltage indications for PLAY modes on the schematics are as shown below: 5. How to read converged lines 6. Test Point Information 2 3 1 5.0 (2.5) 5.0 The same voltage for both PLAY & STOP modes Indicates that the voltage is not consistent here. PLAY mode STOP mode (Unit: Volt) 1-D3 Distinction Area Line Number (1 to 3 digits) Examples: 1. "1-D3" means that line number "1" goes to area "D3". 2. "1-B1" means that line number "1" goes to area "B1". 3 2 1 A B C D 1-B1 1-D3 AREA D3 AREA B1 : Indicates a test point with a jumper wire across a hole in the PCB. : Used to indicate a test point with a component lead on foil side. : Used to indicate a test point with no test pin. : Used to indicate a test point with a test pin. 1-8-3 1-8-4 E59M7SCD1 DVD Main 1/5 Schematic Diagram 1-8-5 1-8-6 E59M7SCD2 DVD Main 2/5 Schematic Diagram 1-8-7 1-8-8 IC101 VOLTAGE CHART PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP 1 ~ ~ 33 ~ ~ 65 ----- ----- 97 0 0 2 ~ ~ 34 3.2 3.2 66 3.4 3.5 98 3.2 3.2 3 0 0 35 0 0 67 3.4 3.4 99 0.8 0.8 4 ~ ~ 36 ~ ~ 68 3.3 3.3 100 0 0 5 ~ ~ 37 ~ ~ 69 0 0 101 2.3 2.3 6 3.2 3.2 38 2.2 2.9 70 3.3 3.3 102 2.1 2.1 7 ~ ~ 39 ~ ~ 71 ----- ----- 103 1.8 1.8 8 ~ ~ 40 ~ ~ 72 1.5 2.7 104 0.3 0.3 9 0 0 41 ~ ~ 73 3.3 3.3 105 0 0 10 ~ ~ 42 ~ ~ 74 0 0 106 1.7 1.7 11 ~ ~ 43 ~ ~ 75 1.6 1.7 107 3.2 3.2 12 3.2 3.2 44 1.2 1.2 76 2.3 1.8 108 ----- ----- 13 ~ ~ 45 ~ ~ 77 3.3 0.8 109 ----- ----- 14 ~ ~ 46 ~ ~ 78 0.6 0.6 110 1.9 1.9 15 ~ ~ 47 ~ ~ 79 ----- ----- 111 1.9 1.9 16 0 0 48 3.2 3.2 80 3.3 0.1 112 1.7 1.7 17 ~ ~ 49 0 0 81 0 0 113 1.7 1.7 18 ~ ~ 50 ~ ~ 82 3.0 3.0 114 1.7 1.7 19 3.2 3.2 51 ~ ~ 83 0 0 115 1.7 1.7 20 0 0 52 0.8 0.8 84 0 0 116 1.7 1.7 21 ----- ----- 53 0 0 85 3.3 3.3 117 1.7 1.7 22 3.4 3.4 54 3.5 3.5 86 3.6 3.4 118 3.2 3.2 23 ~ ~ 55 3.2 3.2 87 0 0 119 1.9 1.9 24 ~ ~ 56 3.2 3.2 88 0 0 120 1.7 1.7 25 ~ ~ 57 3.3 3.3 89 1.2 1.2 121 1.4 1.4 26 1.2 1.2 58 3.2 3.2 90 0 0 122 0 0 27 ~ ~ 59 3.3 3.3 91 0 0 123 0.3 0.1 28 3.2 3.2 60 3.3 3.3 92 0 0 124 1.2 0 29 0 0 61 3.1 3.1 93 0 0 125 0.3 0.1 30 ~ ~ 62 3.2 3.2 94 0 0 126 0.1 0.1 31 ~ ~ 63 0 0 95 0 0 127 2.3 2.3 32 ~ ~ 64 0 0 96 0 0 128 1.7 1.7 PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP 129 2.3 2.3 161 3.2 3.2 193 ~ ~ 225 3.2 3.2 130 2.3 2.3 162 0 0 194 ~ ~ 226 ~ ~ 131 2.3 2.3 163 1.5 1.5 195 ~ ~ 227 ~ ~ 132 2.3 2.3 164 0 0 196 3.2 3.2 228 ~ ~ 133 2.4 2.4 165 1.7 1.8 197 ~ ~ 229 0 0 134 2.4 2.4 166 1.7 1.7 198 ~ ~ 230 ~ ~ 135 2.3 2.3 167 3.2 3.2 199 ~ ~ 231 3.2 3.2 136 2.3 2.3 168 0 0 200 ~ ~ 232 1.3 1.6 137 2.3 2.3 169 1.7 1.7 201 0 0 233 ~ ~ 138 2.3 2.3 170 1.5 0 202 3.2 3.2 234 1.9 2.3 139 1.7 1.7 171 1.7 0 203 ~ ~ 235 0 0 140 ----- ----- 172 1.2 1.2 204 ~ ~ 236 1.2 1.2 141 3.2 3.2 173 0 0 205 0 0 237 ~ ~ 142 1.3 1.3 174 1.5 0 206 ~ ~ 238 ~ ~ 143 2.1 1.7 175 1.7 0 207 ~ ~ 239 3.2 3.2 144 2.2 2.2 176 1.5 0 208 ~ ~ 240 3.4 3.3 145 0 0 177 1.7 0 209 3.2 3.2 241 1.9 1.9 146 1.7 1.7 178 3.2 3.2 210 ~ ~ 242 0 0 147 1.7 1.7 179 0 0 211 ~ ~ 243 1.9 1.9 148 1.7 1.7 180 3.3 3.3 212 ~ ~ 244 3.4 3.4 149 0.6 0.5 181 3.3 3.3 213 0 0 245 3.4 3.4 150 3.2 3.2 182 3.3 3.3 214 2.5 3.0 246 3.2 3.2 151 0.5 0.6 183 1.5 1.5 215 2.5 3.0 247 0 0 152 0.5 0.4 184 ----- ----- 216 3.2 3.2 248 3.3 3.3 153 1.4 1.4 185 3.3 3.3 217 ~ ~ 249 3.2 3.0 154 1.4 1.4 186 3.3 3.3 218 0 0 250 0 0 155 2.4 2.4 187 3.3 3.3 219 1.2 1.2 251 3.2 3.0 156 3.4 3.4 188 3.3 3.3 220 ~ ~ 252 ~ ~ 157 0 0 189 3.3 3.3 221 ~ ~ 253 0 0 158 0.9 0.9 190 3.2 3.2 222 0 0 254 ~ ~ 159 3.2 3.2 191 0 0 223 ~ ~ 255 3.2 3.2 160 0 0 192 ~ ~ 224 ~ ~ 256 ~ ~ E59M7SCD3 1-8-9 1-8-10 DVD Main 3/5 Schematic Diagram E59M7SCD4 1-8-11 1-8-12 DVD Main 4/5 Schematic Diagram E59M7SCD5 1-8-13 1-8-14 DVD Main 5/5 Schematic Diagram E59M7SCAV1 1-8-15 1-8-16 AV 1/3 Schematic Diagram CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail. NOTE : THE VOLTAGE FOR PARTS IN HOT CIRCUIT IS MEASURED USING HOT GND AS A COMMON TERMINAL. CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. E59M7SCAV2 1-8-17 1-8-18 AV 2/3 Schematic Diagram E59M7SCAV3 5G 4G 3G 2G 1G 7G 6G a d g c b e f f i i REPEAT TITLE GROUP VCR CHP REC SACD TRK A ALL B PSCAN DVD PM HDVCD A 7G 6G 5G 4G 3G 2G 1G a b c d e f g c d e f f g c d e f g c d e f g c d e f g c d e f g h i i a b a b a b a b a b FL2001 MATRIX CHART REPEAT TITLE GROUP VCR CHP REC SACD TRK ALL B PSCAN DVD P M HD V CD A A 1-8-19 1-8-20 AV 3/3,Function & LED Schematic Diagram E59M7SCA 1-8-21 1-8-22 5.1ch Amp Schematic Diagram 1-8-24 1-8-23 BE5982F01013A AV CBA Top View NOTE : The voltage for parts in hot circuit is measured using hot GND as a common terminal. CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail. CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. WF1 PIN 8 OF CN1601 WF3 C1402 PLUS LEAD WF2 PIN 10 OF CN1601 WF4 PIN 14 OF CN1601 WF5 PIN 16 OF CN1601 WF6 PIN 19 OF CN1601 1-8-26 1-8-25 AV CBA Bottom View BE5982F01013A NOTE : The voltage for parts in hot circuit is measured using hot GND as a common terminal. CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail. CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. 1-8-27 1-8-28 FUNCTION CBA Top View FUNCTION CBA Bottom View BE5982F01013B LED CBA Top View LED CBA Bottom View BE5982F01013C 1-8-29 1-8-30 BE5932F01011 1-8-31 1-8-32 5.1CH AMP CBA Top View 5.1CH AMP CBA Bottom View E5PWF WAVEFORMS 1-9-1 WF6 SPDIF SPDIF Pin 19 of CN1601 1V 1V 0.1 0.1µs WF1 Pin 8 of CN1601 WF3 C1402 PLUS LEAD WF4 AUDIO-L AUDIO-L Pin 14 of CN1601 1V 1V 0.5ms 0.5ms WF5 AUDIO-R AUDIO-R Pin 16 of CN1601 1V 1V 0.5ms 0.5ms WF2 Pin 10 of CN1601 VIDEO-Y VIDEO-Y 0.2V 0.2V 20 20µs VIDEO-C VIDEO-C 0.2V 0.2V 20 20µs VIDEO-CVBS VIDEO-CVBS 0.5V 0.5V 20 20µs NOTE: Input CD: 1kHz PLAY (WF4~WF6) DVD: POWER ON (STOP) MODE (WF1~WF3) E59M7WI 1-10-1 WIRING DIAGRAM (BE5982F01013A) CN201 CN301 3 4 TRAY-IN GND SL(-) 5 6 SP(-) 7 SP(+) 1 2 P-ON+3.3V FG-IN 8 SL(+) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TRAY-IN FG SENSOR EV+1.2V 4 EV+1.2V 5 EV+3.3V 7 EV+3.3V 8 P-ON+3.3V 9 P-ON+3.3V 3 P-ON+5V 10 EV+11V 11 EV+11V 12 GND 13 GND 14 GND 15 GND 16 GND 17 GND 18 GND 19 PWRCON 20 FP-CLK 21 FP-DIN 22 FP-STB 23 FP-DOUT 24 REMOTE 25 NU 26 AUDIO-EX. 27 NU 28 NU 29 CN401 CN1001 CN2081 CN2101 ASPECT 3 3 VIDEO-C 10 10 GND 9 9 VIDEO-Pr/R 4 4 VIDEO-Y(I) 1 1 I/P-SW 2 2 GND 5 5 VIDEO-Pb/B 6 6 GND 7 7 VIDEO-Y/G 8 8 CN601 CN1601 AC CORD AUDIO-L OUT AUDIO-R OUT FRONT-R OUT FRONT-L OUT SURROUND-R OUT SURROUND-L OUT CENTER OUT SUB WOOFER OUT VIDEO OUT DIGITAL AUDIO OUT RGB OUT S-VIDEO OUT OPTICAL COAXIAL REMOCON -IN REMOCON -OUT EV+3.3V 6 4 5 7 8 9 3 2 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 6 KEY-6 3 3 K2 4 4 KEY-8 1 1 KEY-7 2 2 K1 5 5 KEY-2 6 6 KEY-3 7 7 CN1301 CN7101 CNS01 CN7102 GND 3 3 EV+3.3V 4 4 GND 1 1 GND 2 2 AUDIO+5V 5 5 AUDIO+10V 6 6 AUDIO+10V 7 7 A-MUTE 3 3 SUB WOOFER-MUTE 4 4 GND 1 1 M-MUTE 2 2 SUB WOOFER 5 5 CENTER-MUTE 6 6 CENTER 7 7 SURROUND-L-MUTE 10 10 SURROUND-L 11 11 SURROUND-R-MUTE 8 8 SURROUND-R 9 9 A-R-MUTE 12 12 FRONT-AUDIO-R 13 13 A-L-MUTE 14 14 FRONT-AUDIO-L 15 15 A-MUTE2 16 16 KEY-1 8 8 KEY-4 9 9 19 20 AUDIO-R 16 16 AUDIO-GND 11 11 AUDIO-GND 12 12 A-MUTE 13 13 AUDIO-L 14 14 A-R-MUTE 15 15 TS(+) TS(-) FS(-) CD-LD FS(+) GND(DVD-PD) GND(CD-PD) PD-MONI DVD-LD VREF E GND B P-ON+5V CD/DVD D A C F GND(LD) FS TS DETECTOR 7 9 11 2 3 6 5 M SLED MOTOR M SPINDLE MOTOR AUDIO+5V 17 17 AUDIO+5V 18 18 SPDIF 19 19 A-L-MUTE 20 20 4 AV CBA FUNCTION CBA 5.1CH AMP CBA DVD MAIN CBA UNIT (CN1001 is soldered directly to the PCB.) (CN1601 is soldered directly to the PCB.) CN2101 is soldered directly to the PCB. DRIVE CBA FG CBA DVD MECHA PICK UP UNIT VIDEO-Y OUT VIDEO-Cb/Pb OUT VIDEO-Cr/Pr OUT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 (BE5982F01013B) (BE5932F01011) CN2082 CN2102 EV+5V 1 1 NU 2 2 STANDBY-LED 3 3 GND 4 4 KEY-2 5 5 NU 8 8 LED CBA CN2102 is soldered directly to the PCB. (BE5982F01013C) K2 6 6 AUDIO-EX-LED 7 7 CN702 (NO CONNECTION ) SCLOCK 1 GND 2 NU 3 EV+3.3V(D) 4 SDATA 5 RESET 6 NU 7 GND 8 NU 9 NU 10 NU 11 NU 12 NU 13 1-11-1 E5981TEST FIRMWARE RENEWAL MODE 1. Turn the power on and remove the disc on the tray. 2. To put the DVD player into version up mode, press [9], [8], [7], [6], and [SEARCH MODE] buttons on the remote control unit in that order. The tray will open automatically. Fig. a appears on the screen and Fig. b appears on the VFD. The DVD player can also enter the version up mode with the tray open. In this case, Fig. a will be shown on the screen while the tray is open. 3. Load the disc for version up. 4. The DVD player enters the F/W version up mode automatically. Fig. c appears on the screen and Fig. d appears on the VFD. If you enter the F/W for different models, “Disc Error” will appear on the screen, then the tray will open automatically. The appearance shown in (*2) of Fig. c is described as follows: 5. After programming is finished, the tray opens auto- matically. Fig. e appears on the screen and the checksum in (*3) of Fig. e appears on the VFD. (Fig. f) At this time, no buttons are available. 6. Remove the disc on the tray. 7. Unplug the AC cord from the AC outlet. Then plug it again. 8. Turn the power on by pressing the [POWER] button and the tray will close. 9. Press [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order. Fig. g appears on the screen. 10.Press [CLEAR] button on the remote control unit. Fig. h appears on the screen. When “OK” appears on the screen, the factory default will be set. Then the firmware renewal mode is complete. 11.To exit this mode, press [POWER] button. F/W Version Up Mode Model No : ******* VERSION : *.** Please insert a DISC for F/W Version Up. EXIT: POWER "*******" differ depending on the models. Fig. a Version Up Mode Screen Fig. b VFD in Version Up Mode VERSION : E5****_****.ab5 Reading... F/W Version Up Mode Model No : ******* VERSION : *.** Fig. c Programming Mode Screen "*******" differ depending on the models. 2 Fig. d VFD in Programming Mode (Example) Appearance No. State Reading... Sending files into the memory Erasing... Erasing previous version data Programming... 1 2 3 Writing new version data VERSION : E5****_****.ab5 Completed SUM : 7ABC F/W Version Up Mode Model No : ******* VERSION : *.** "*******" differ depending on the models. Fig. e Completed Program Mode Screen 3 Fig. f VFD upon Finishing the Programming Mode (Example) MODEL : ******* Version : *.** Region : * EXIT: POWER EEPROM CLEAR : CLEAR Fig. g "*******" differ depending on the models. MODEL : ******* Version : *.** Region : * EEPROM CLEAR : OK EXIT: POWER EEPROM CLEAR : CLEAR "*******" differ depending on the models. Fig. h 1-12-1 E59M7PIN IC PIN FUNCTION DESCRIPTIONS IC2001 (FRONT PANEL CONTROL) Pin No. IN/ OUT Signal Name Name Function 1 IN FP-CLK Clock Input 2 IN FP-STB Serial Interface Strobe 3 IN K1 Key Data 1 Input 4 IN K2 Key Data 2 Input 5 - VSS GND 6 - VDD Power Supply 7 OUT a / KEY-1 Segment Output / Key Source-1 8 OUT b / KEY-2 Segment Output / Key Source-2 9 OUT c / KEY-3 Segment Output / Key Source-3 10 OUT d / KEY-4 Segment Output/ Key Source-4 11 OUT e Segment Output 12 IN f / KEY-6 Segment Output/ Key Source-6 13 IN g / KEY-7 Segment Output/ Key Source-7 14 OUT h / KEY-8 Segment Output/ Key Source-8 15 - VEE Pull Down Level 16 OUT i Segment Output 17 OUT 7G Grid Output 18 6G 19 5G 20 4G 21 3G 22 2G 23 1G 24 - VDD Power Supply 25 - VSS GND 26 IN OSC Oscillator Input 27 OUT FP-DOUT Serial Data Output 28 IN FP-DIN Serial Data Input 1-13-1 E59M7LE LEAD IDENTIFICATIONS 28 15 14 1 8 5 4 1 E C B E C B A K C E K A R 16 9 8 1 1 2 3 3 4 5 8 5 4 1 G D S 2SK3566 1 2 3 E C B 2SD2144S 1 8 16 9 MM74HC4053MTCX Note: A: Anode K: Cathode E: Emitter C: Collector B: Base R: Reference G: Gate D: Drain S: Source PQ070XZ5MZP 1: Vin 2: Vc 3: Vo 4: Vadj 5: GND KIA4558P MM1636XWRE PT6313-S-TP SC16313 NJM4558D NJM4580M-TE1 2SA1015-Y(TPE2) 2SC2236-Y-TPE6,C KTA1266(Y) KTC3205(Y) 2SC1815-Y(TPE2) 2SC2785(H) BA1F4M-T BN1L3Z(P) KRA103M KRA105M-AT KRA110M KRC103M KTA1267(Y) KTC3199(GR,Y) LTV-817B-F LTV-817C-F PS2561A-1(Q,W) FAN431AZXA KIA431-AT MM1637XVBE 0C-0805T*002 1-14-1 E59M7EX EXPLODED VIEWS Cabinet 2L041 DVD Main CBA Unit 2L071 A22 2L071 2L071 2L041 2L105 2L021 2L021 2L021 2L021 2L105 1B1 LED CBA Function CBA AC1001 JK1405 AV CBA 2B2 2B4 2B14 2L051 2L102 A' A A16 2L011 2L011 2L011 2L106 2L106 2L107 2L106 2L102 A12 2L023 2L023 2L052 2L052 A11 A1X A13 A13 A15 A17 F1001 JK2081 JK1401 JK1404 JK1202 IC1204 2B5 See Electrical Parts List for parts with this mark. Some Ref. Numbers are not in sequence. A2 2B6 B' B DVD Audio CBA 2L108 2L109 1-14-2 E59M7EX Packing X10 X2 X4 S2 S2 S4 Unit S1 X13 X1 A22 X5 X6 A22 POS.NO. VERS. COLOR PART NO. (FOR EUR) PART NO. (MJI) PART NAME DESCRIPTION EXPLODED VIEW PARTS A1X /N1B 00M13BW248510 00M13BW248510 PANEL FRONT PANEL ASSY DV6500 BLACK 1VM220045 A1X /N1S 00M13BW248530 00M13BW248530 PANEL FRONT PANEL ASSY DV6500 SILVER 1VM220047 A2 /N1B 00M45AW063010 00M45AW063010 ESCUTCHEON TRAY PANEL E57M7ED 0VM416021 A2 /N1S 00M45AW063210 00M45AW063210 ESCUTCHEON TRAY PANEL E57M9ED 0VM416025 A11 /N1B 00M13BW407200 00M13BW407200 LEG INSULATOR ASSEMBLY(R) E59M0UD 1VM420740 A11 /N1S 00M13BW407400 00M13BW407400 LEG INSULATOR ASSEMBLY(R) E59M4ED 1VM420744 A12 /N1B 00M13BW407100 00M13BW407100 LEG INSULATOR ASSEMBLY(L) E59M0UD 1VM420741 A12 /N1S 00M13BW407300 00M13BW407300 LEG INSULATOR ASSEMBLY (L) E59M4ED 1VM420745 A13 00M44AW057020 00M44AW057020 LEG FOOT(REAR) E5710UD 0VM415007 A15 nsp nsp CHASSIS MAIN CHASSIS E5980UD 0VM101362 A17 nsp nsp PANEL REAR PANEL E59M7ED 1VM220125 1B1 00M12BW304010 00M12BW304010 MECHANISM DVD MECHA(FG LESS) 0838 VCZL0500 N79F0HVM 90M-ZZ002610R 90M-ZZ002610R PCB ASSY DVD MAIN CBA UNIT N79B6HEP 90M-ZZ002620R 90M-ZZ002620R PCB ASSY AV CBA ASSY / FUNCTION CBA ASSY / LED CBA ASSY 1VSA10469 90M-ZZ002600R 90M-ZZ002600R PCB ASSY DVD AUDIO CBA 1VSA10567 AC1001 90M-YC000820R 90M-YC000820R MAINS CORD MAINS CORD PE8B2CG980A-057 WAE0172LW006 PACKING X10 00M13BW851310 00M13BW851310 USER GUIDE USER GUIDE DV6500 EUROPE 1VMN20177 X1 00MZK12BW0010 00MZK12BW0010 UNIT KIT REMOTE CONTROLLER RC6500DV NA819ED NOT STANDARD SPARE PARTS S1 00M13BW801010 00M13BW801010 CARTON BOX PACKING CASE DV6500 1VM320286 S2 00M45AW809010 00M45AW809010 CUSHION STYROFOAM(UK) E57M5UD 0VM101327 A16 /N1B 00M44AW257010 00M44AW257010 LID TOP COVER E5600UD 0VM101038B A16 /N1S 00M44AW257210 00M44AW257210 LID TOP COVER:SILVER E56A0UD 0VM305312C ELECTRICAL PARTS AV CBA C1001 90M-DF100360R 90M-DF100360R FILM CAP. METALLIZED FILM CAP. 0.047UF/250V K OR M CT2E473DC011 OR CT2E473MS037 C1006 90M-DK100850R 90M-DK100850R CERAMIC CAP. SAFETY CAP. 2200PF/250V CCN2EMP0E222 OR CA2E222MR049 CN1001 nsp 90M-YU001720R FPC 27P FFC AV PCB TO MAIN WX1E59M7-002 CN1301 nsp 90M-YU001730R FPC 7P FFC 5.1CH PCB TO AV PCB WX1E59M7-003 CN1601 nsp 90M-YU001630R FPC 20P FFC AV PCB TO MAIN WX1E5982-004 CN2082 nsp 90M-YU001740R FPC 8P FFC AV PCB TO IND PCB WX1E59M7-001 F1001 90M-FS001120R 90M-FS001120R FUSE FUSE T1.6AL/250V OR 50T016H 1.6A/250V PAGC20BW3162 OR 1790994 OR PAGH20BHV162 IC1204 90M-YJ002710R 90M-YJ002710R OPT. CONNECTOR FIBER OPTIC TRANS.MODULE GP1FA513TZ OR JWHHA00SH005 OR JWHHA00JD002 JK1202 90M-YT003370R 90M-YT003370R TERMINAL RCA JACK(BLACK) MSP-251V-01 NI JXRL010LY070 JK1401 90M-YT003380R 90M-YT003380R TERMINAL S TYPE JACK MDC-050V-2.4 JXEL040LY001 JK1404 90M-YT003850R 90M-YT003850R TERMINAL RCA JACK MSP-246V34-65NI-FELF OR MSD 246V 65NI/PBSN JXRL060LY082 OR JXRL060LY069 JK1405 90M-YT003390R 90M-YT003390R TERMINAL 21P RGB JACK AJ-2050*040 JXGL210JD002 JK2081 90M-YT003860R 90M-YT003860R TERMINAL 2PIN JACK(ORANGE) MSD-242V-24 NI JXRL020LY105 L1001 90M-FN000190R 90M-FN000190R FILTER LINE FILTER 50MH LF-4Z-E503 OR LF-4D-E503 OR 56MH TLF14CB5630R2 LLBG00ZKQ008 OR LLBG00ZKQ009 OR LLBG00ZTU022 SA1001 90M-HV000050R 90M-HV000050R VARISTOR SURGE ABSORBER 470V+-10PER OR CNR-10D471K NVQZ10D471KB OR NVQZR10D471K SW2081 90M-SS000760R 90M-SS000760R SWITCH SLIDE SWITCH SK12D07VG5-L A SSS0102LY003 T1001 90M-TP000090R 90M-TP000090R TRANSF. PULSE TRANS 04726 OR BCK-25-045D LTT00EPKT133 OR LTT00EPXB010 FUNCTION CBA CN2101 nsp 90M-YU001650R FPC 9P FFC AV PCB TO FNT PCB WX1E59M2-002 DVD AUDIO CBA JK7101 90M-YT004030R 90M-YT004030R TERMINAL 6PIN JACK MSD-246V-37 NI JXRL060LY075 NOTE ON SAFETY : Symbol Fire or electrical shock hazard. Only original parts should be used to replaced any part marked with symbol . Any other component substitution (other than original type), may increase risk of fire or electrical shock hazard. NOTE : “nsp” PARTS IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS. PARTS LIST 1-15-1